path: root/src/generate_configuration.py

import sys
import getopt
import os
import json


pi = 3.14159
d2r = pi / 180
r2d = 180 / pi

shape_config = {

    'ENGINE': 'solid',  # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade
    # 'ENGINE': 'cadquery',  # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade


    ######################
    ## Shape parameters ##
    ######################

    'save_dir': '.',
    'config_name':  "DM",

    'show_caps': False,
    'show_pcbs': False, #only runs if caps are shown, easist place to initially inject geometry

    'nrows':  5, #5,  # key rows
    'ncols':  6, #6,  # key columns

    'alpha':  pi / 12.0,  # curvature of the columns
    'beta':  pi / 36.0,  # curvature of the rows
    'centercol':  3,  # controls left_right tilt / tenting (higher number is more tenting)
    'centerrow_offset':  3,  # rows from max, controls front_back tilt
    'tenting_angle':  pi / 12.0,  # or, change this for more precise tenting control

    # symmetry states if it is a symmetric or asymmetric bui.  If asymmetric it doubles the generation time.
    'symmetry':  "symmetric",  # "asymmetric" or "symmetric"

    'column_style_gt5':  "orthographic",
    'column_style':  "standard",  # options include :standard, :orthographic, and :fixed
    'reduced_outer_keys': True,


    'thumb_offsets':  [6, -3, 7],
    'keyboard_z_offset':  (
        11  # controls overall height# original=9 with centercol=3# use 16 for centercol=2
    ),


    'extra_width': 2.5,  # extra space between the base of keys# original= 2
    'extra_height': 1.0,  # original= 0.5


    'web_thickness': 4.0 + 1.1,
    'post_size': 0.1,
    # post_adj':  post_size / 2
    'post_adj': 0,

    ##############################
    # THUMB PARAMETERS
    ##############################

    # 'DEFAULT' 6-key, 'MINI' 5-key, 'CARBONFET' 6-key, 'MINIDOX' 3-key, 'TRACKBALL_ORBYL', 'TRACKBALL_CJ'
    'thumb_style': 'DEFAULT',
    'default_1U_cluster': True, # only used with default, makes top right thumb cluster key 1U
    # Thumb key size.  May need slight oversizing, check w/ caps.  Additional spacing will be automatically added for larger keys.
    'minidox_Usize': 1.6,
    # Thumb plate rotations, anything other than 90 degree increments WILL NOT WORK.

    # Screw locations and extra screw locations for separable thumb, all from thumb origin
    # Pulled out of hardcoding as drastic changes to the geometry may require fixes to the screw mounts.
    # First screw in separable should be similar to the standard location as it will receive the same modifiers.
    'default_thumb_screw_xy_locations': [[-21, -58]],
    'default_separable_thumb_screw_xy_locations': [[-21, -58]],
    'mini_thumb_screw_xy_locations': [[-29, -52]],
    'mini_separable_thumb_screw_xy_locations': [[-29, -52], [-62, 10], [12, -25]],
    'minidox_thumb_screw_xy_locations': [[-37, -34]],
    'minidox_separable_thumb_screw_xy_locations': [[-37, -34], [-62, 12], [10, -25]],
    'carbonfet_thumb_screw_xy_locations': [[-48, -37]],
    'carbonfet_separable_thumb_screw_xy_locations': [[-48, -37], [-52, 10], [12, -35]],
    'orbyl_thumb_screw_xy_locations': [[-53, -68]],
    'orbyl_separable_thumb_screw_xy_locations': [[-53, -68], [-66, 8], [10, -40]],
    'tbcj_thumb_screw_xy_locations': [[-40, -75]],
    'tbcj_separable_thumb_screw_xy_locations': [[-40, -75], [-63, 10], [15, -40]],

    'thumb_plate_tr_rotation': 0.0,  # Top right plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    'thumb_plate_tl_rotation': 0.0,  # Top left plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    'thumb_plate_mr_rotation': 0.0,  # Mid right plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    'thumb_plate_ml_rotation': 0.0,  # Mid left plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    'thumb_plate_br_rotation': 0.0,  # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    'thumb_plate_bl_rotation': 0.0,  # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
    ##############################
    # EXPERIMENTAL
    'separable_thumb': False,  #creates a separable thumb section with additional screws to hold it down.  Only attached at base.
    ##############################

    ###################################
    ## Trackball in Wall             ##
    ###################################
    'trackball_in_wall': False,  # Separate trackball option, placing it in the OLED area
    'tbiw_ball_center_row': 0.2, # up from cornerrow instead of down from top
    'tbiw_translational_offset': (0.0, 0.0, 0.0),
    'tbiw_rotation_offset': (0.0, 0.0, 0.0),
    'tbiw_left_wall_x_offset_override': 50.0,
    'tbiw_left_wall_z_offset_override': 0.0,
    'tbiw_left_wall_lower_x_offset': 0.0,
    'tbiw_left_wall_lower_y_offset': 0.0,
    'tbiw_left_wall_lower_z_offset': 0.0,

    'tbiw_oled_center_row': .75,  # not none, offsets are from this position
    'tbiw_oled_translation_offset': (-3.5, 0, 1.5),  # Z offset tweaks are expected depending on curvature and OLED mount choice.
    'tbiw_oled_rotation_offset': (0, 0, 0),

    ##########################################################################
    ## Finger Trackball in Wall EXPERIMENTAL WIP!!!!                        ##
    ##########################################################################
    'finger_trackball_in_wall': False,  # Separate trackball option, placing it in the OLED area
    'tbiw_ball_center_column': 0.2,  # up from cornerrow instead of down from top
    'tbiw_translational_offset': (0.0, 0.0, 0.0),
    'tbiw_rotation_offset': (0.0, 0.0, 0.0),
    'tbiw_top_wall_y_offset_override': 50.0,
    'tbiw_top_wall_z_offset_override': 0.0,
    'tbiw_top_wall_extension_cols': 4,



    ###########################################
    ## Trackball JS / ORBYL Thumb Cluster    ##
    ##########################################
    'other_thumb': 'DEFAULT', # cluster used for second thumb except if ball_side == 'both'
    'tbjs_key_diameter': 70,
    'tbjs_Uwidth': 1.2,  # size for inner key near trackball
    'tbjs_Uheight': 1.2,  # size for inner key near trackball

    # Offsets are per key and are applied before rotating into place around the ball
    # X and Y act like Tangential and Radial around the ball
    # 'tbjs_translation_offset': (0, 0, 10),  # applied to the whole assy
    # 'tbjs_rotation_offset': (0, 10, 0),  # applied to the whole assy
    'tbjs_translation_offset': (0, 0, 2),  # applied to the whole assy
    'tbjs_rotation_offset': (0, -8, 0),  # applied to the whole assy
    'tbjs_key_translation_offsets': [
        (0.0, 0.0, -3.0-5),
        (0.0, 0.0, -3.0-5),
        (0.0, 0.0, -3.0-5),
        (0.0, 0.0, -3.0-5),
    ],
    'tbjs_key_rotation_offsets': [
        (0.0, 0.0, 0.0),
        (0.0, 0.0, 0.0),
        (0.0, 0.0, 0.0),
        (0.0, 0.0, 0.0),
    ],

    ###################################
    ## Trackball CJ Thumb Cluster    ##
    ###################################
    'tbcj_inner_diameter': 42,
    'tbcj_thickness': 2,
    'tbcj_outer_diameter': 53,


    ###################################
    ## Trackball General             ##
    ###################################
    'trackball_modular': False,  # Added, creates a hole with space for the lip size listed below.
    'trackball_modular_lip_width': 3.0,  # width of lip cleared out in ring location
    'trackball_modular_ball_height': 3.0,  # height of ball from ring , used to create identical position to fixed.
    'trackball_modular_ring_height': 10.0,  # height mount ring down from ball height. Covers gaps on elevated ball.
    'trackball_modular_clearance': 0.5,  # height of ball from ring, used to create identical position to fixed.

    'ball_side': 'both', #'left', 'right', or 'both'
    'ball_diameter': 34.0,
    'ball_wall_thickness': 3,  # should not be changed unless the import models are changed.
    'ball_gap': 1.0,
    'trackball_hole_diameter': 36.5,
    'trackball_hole_height': 40,
    'trackball_plate_thickness': 2,
    'trackball_plate_width': 2,
    # Removed trackball_rotation, ball_z_offset. and trackball_sensor_rotation and added more flexibility.
    'tb_socket_translation_offset': (0, 0, 2.0),  # applied to the socket and sensor, large values will cause web/wall issues.
    'tb_socket_rotation_offset':    (0, 0, 0),  # applied to the socket and sensor, large values will cause web/wall issues.
    'tb_sensor_translation_offset': (0, 0, 0),  #deviation from socket offsets, for fixing generated geometry issues
    'tb_sensor_rotation_offset':    (0, 0, 0),  #deviation from socket offsets, for changing the sensor roll orientation

    ##############################
    # EXPERIMENTAL PARAMETERS
    ##############################
    'pinky_1_5U': False,  # LEAVE AS FALSE, CURRENTLY BROKEN
    'first_1_5U_row': 0,
    'last_1_5U_row': 5,

    'skeletal': False,
    ##############################



    'wall_z_offset':  15,  # length of the first downward_sloping part of the wall
    'wall_x_offset':  5,  # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
    'wall_y_offset':  6,  # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
    'left_wall_x_offset':  12,  # specific values for the left side due to the minimal wall.
    'left_wall_z_offset':  3,  # specific values for the left side due to the minimal wall.
    'left_wall_lower_x_offset': 0,  # specific values for the lower left corner.
    'left_wall_lower_y_offset': 0,  # specific values for the lower left corner.
    'left_wall_lower_z_offset': 0,
    'wall_thickness':  4.5,  # wall thickness parameter used on upper/mid stage of the wall
    'wall_base_y_thickness':  4.5,  # wall thickness at the lower stage
    'wall_base_x_thickness':  4.5,  # wall thickness at the lower stage

    'wall_base_back_thickness':  4.5,  # wall thickness at the lower stage in the specifically in back for interface.

    ## Settings for column_style == :fixed
    ## The defaults roughly match Maltron settings
    ##   http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png
    ## fixed_z overrides the z portion of the column ofsets above.
    ## NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED.
    'fixed_angles':  [d2r * 10, d2r * 10, 0, 0, 0, d2r * -15, d2r * -15],
    'fixed_x':  [-41.5, -22.5, 0, 20.3, 41.4, 65.5, 89.6],  # relative to the middle finger
    'fixed_z':  [12.1, 8.3, 0, 5, 10.7, 14.5, 17.5],
    'fixed_tenting':  d2r * 0,

    #################
    ## Switch Hole ##
    #################

    # plate options are
    # 'HOLE' = a square hole.  Also useful for applying custom plate files.
    # 'NUB' = original side nubs.
    # 'UNDERCUT' = snap fit undercut.  May require CLIP_THICKNESS and possibly CLIP_UNDERCUT tweaking
    #       and/or filing to get proper snap.
    # 'NOTCH' = snap fit undercut only near switch clip.  May require CLIP_THICKNESS and possibly CLIP_UNDERCUT
    #       tweaking and/or filing to get proper snap.
    # 'HS_NUB' = hot swap underside with nubs.
    # 'HS_UNDERCUT' = hot swap underside with undercut. Does not generate properly.  Hot swap step needs to be modified.
    # 'HS_NOTCH' = hot swap underside with notch.  Does not generate properly.  Hot swap step needs to be modified.
    # 'plate_style':  'NUB',
    'plate_style': 'NOTCH',

    'hole_keyswitch_height':  14.0,
    'hole_keyswitch_width':  14.0,

    'nub_keyswitch_height':  14.4,
    'nub_keyswitch_width':  14.4,

    'undercut_keyswitch_height':  14.0,
    'undercut_keyswitch_width':  14.0,
    'notch_width': 6.0, # If using notch, it is identical to undecut, but only locally by the switch clip

    'sa_profile_key_height':  12.7,
    'sa_length': 18.5,
    'sa_double_length': 37.5,
    'plate_thickness':  4 + 1.1,

    'plate_rim': 1.5 + 0.5,
    # Undercut style dimensions
    'clip_thickness':  1.1,
    'clip_undercut':  1.0,
    'undercut_transition':  .2,  # NOT FUNCTIONAL WITH OPENSCAD, ONLY WORKS WITH CADQUERY

    # Custom plate step file
    'plate_file':  None,
    'plate_offset':  0.0,

    ##########################
    ## OLED Mount Location
    ##########################
    # Initial pass will be manual placement.  Can be used to create other mounts as well.
    # Mount type options:
    # None or 'NONE' = No OLED mount
    # 'UNDERCUT' = Simple rectangle with undercut for clip in item
    # 'SLIDING' = Features to slide the OLED in place and use a pin or block to secure from underneath.
    # 'CLIP' = Features to set the OLED in a frame a snap a bezel down to hold it in place.

    'oled_mount_type':  'CLIP',
    'oled_center_row': 1.25, # if not None, this will override the oled_mount_location_xyz and oled_mount_rotation_xyz settings
    'oled_translation_offset': (0, 0, 4), # Z offset tweaks are expected depending on curvature and OLED mount choice.
    'oled_rotation_offset': (0, 0, 0),

    'oled_configurations': {
        'UNDERCUT':{
            # Common parameters
            'oled_mount_width': 15.0,
            'oled_mount_height': 35.0,
            'oled_mount_rim': 3.0,
            'oled_mount_depth': 6.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-80.0, 20.0, 45.0), # will be overwritten if oled_center_row is not None
            'oled_mount_rotation_xyz': (13.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None
            'oled_left_wall_x_offset_override': 28.0,
            'oled_left_wall_z_offset_override': 0.0,
            'oled_left_wall_lower_y_offset': 12.0,
            'oled_left_wall_lower_z_offset': 5.0,

            # 'UNDERCUT' Parameters
            'oled_mount_undercut': 1.0,
            'oled_mount_undercut_thickness': 2.0,
        },
        'SLIDING': {
            # Common parameters
            'oled_mount_width': 12.5,  # width of OLED, plus clearance
            'oled_mount_height': 25.0,  # length of screen
            'oled_mount_rim': 2.5,
            'oled_mount_depth': 8.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-78.0, 10.0, 41.0), # will be overwritten if oled_center_row is not None
            'oled_mount_rotation_xyz': (6.0, 0.0, -3.0), # will be overwritten if oled_center_row is not None
            'oled_left_wall_x_offset_override': 24.0,
            'oled_left_wall_z_offset_override': 0.0,
            'oled_left_wall_lower_y_offset': 12.0,
            'oled_left_wall_lower_z_offset': 5.0,

            # 'SLIDING' Parameters
            'oled_thickness': 4.2,  # thickness of OLED, plus clearance.  Must include components
            'oled_edge_overlap_end': 6.5,  # length from end of viewable screen to end of PCB
            'oled_edge_overlap_connector': 5.5,  # length from end of viewable screen to end of PCB on connection side.
            'oled_edge_overlap_thickness': 2.5,  # thickness of material over edge of PCB
            'oled_edge_overlap_clearance': 2.5,  # Clearance to insert PCB before laying down and sliding.
            'oled_edge_chamfer': 2.0,
        },
        'CLIP': {
            # Common parameters
            'oled_mount_width': 12.5,  # whole OLED width
            'oled_mount_height': 39.0,  # whole OLED length
            'oled_mount_rim': 2.0,
            'oled_mount_depth': 7.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-78.0, 20.0, 42.0), # will be overwritten if oled_center_row is not None
            'oled_mount_rotation_xyz': (12.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None
            'oled_left_wall_x_offset_override': 24.0,
            'oled_left_wall_z_offset_override': 0.0,
            'oled_left_wall_lower_y_offset': 12.0,
            'oled_left_wall_lower_z_offset': 5.0,

            # 'CLIP' Parameters
            'oled_thickness': 4.2,  # thickness of OLED, plus clearance.  Must include components
            'oled_mount_bezel_thickness': 3.5,  # z thickness of clip bezel
            'oled_mount_bezel_chamfer': 2.0,  # depth of the 45 degree chamfer
            'oled_mount_connector_hole': 6.0,
            'oled_screen_start_from_conn_end': 6.5,
            'oled_screen_length': 24.5,
            'oled_screen_width': 10.5,
            'oled_clip_thickness': 1.5,
            'oled_clip_width': 6.0,
            'oled_clip_overhang': 1.0,
            'oled_clip_extension': 5.0,
            'oled_clip_width_clearance': 0.5,
            'oled_clip_undercut': 0.5,
            'oled_clip_undercut_thickness': 2.5,
            'oled_clip_y_gap': .2,
            'oled_clip_z_gap': .2,
        }
    },

    'screws_offset': 'INSIDE', # 'OUTSIDE', 'INSIDE', 'ORIGINAL'

    'screw_insert_height': 3.8,

    # 'screw_insert_bottom_radius': 5.31 / 2,  #Designed for inserts
    # 'screw_insert_top_radius': 5.1 / 2,  #Designed for inserts

    'screw_insert_bottom_radius': 2.5 / 2,  # Designed for self tapping
    'screw_insert_top_radius': 2.5 / 2,  # Designed for self tapping

    'screw_insert_outer_radius': 4.25,  # Common to keep interface to base

    # Does anyone even use these?  I think they just get in the way.
    'wire_post_height': 7,
    'wire_post_overhang': 3.5,
    'wire_post_diameter': 2.6,




    ###################################
    ## Controller Mount / Connectors ##
    ###################################
    # connector options are
    # 'RJ9_USB_WALL' = Standard internal plate with RJ9 opening and square cutout for connection.
    # 'USB_WALL' = Standard internal plate with a square cutout for connection, no RJ9.
    # 'RJ9_USB_TEENSY' = Teensy holder
    # 'USB_TEENSY' = Teensy holder, no RJ9
    # 'EXTERNAL' = square cutout for a holder such as the one from lolligagger.
    # 'NONE' = No openings in the back.
    'controller_mount_type':  'EXTERNAL',

    'external_holder_height':  12.5,
    'external_holder_width':  28.75,
    'external_holder_xoffset': -5.0,
    'external_holder_yoffset': -4.5, #Tweak this value to get the right undercut for the tray engagement.

    # Offset is from the top inner corner of the top inner key.

    ###################################
    ## PCB Screw Mount               ##
    ###################################
    "pcb_mount_ref_offset": [0, -5, 0],
    "pcb_holder_size": [34.6, 7, 4],
    "pcb_holder_offset": [8.9, 0, 0],

    "pcb_usb_hole_size": [7.5, 10.0, 4],
    "pcb_usb_hole_offset": [15, 0, 4.5],

    "wall_thinner_size": [34, 7, 10],

    "trrs_hole_size": [3, 20],
    "trrs_offset": [0, 0, 1.5],

    "pcb_screw_hole_size": [.5, 10],
    "pcb_screw_x_offsets": [- 5.5, 7.75, 22], # for the screw positions off of reference
    "pcb_screw_y_offset": -2,


    ###################################
    ## Bottom Plate Dimensions
    ###################################
    # COMMON DIMENSION
    'screw_hole_diameter': 3,
    # USED FOR CADQUERY ONLY
    'base_thickness': 3.0, # thickness in the middle of the plate
    'base_offset': 3.0, # Both start flat/flush on the bottom.  This offsets the base up (if positive)
    'base_rim_thickness': 5.0,  # thickness on the outer frame with screws
    'screw_cbore_diameter': 6.0,
    'screw_cbore_depth': 2.5,

    # Offset is from the top inner corner of the top inner key.

    ###################################
    ## HOLES ON PLATE FOR PCB MOUNT
    ###################################
    'plate_holes':  True,
    'plate_holes_xy_offset': (0.0, 0.0),
    'plate_holes_width': 14.3,
    'plate_holes_height': 14.3,
    'plate_holes_diameter': 1.6,
    'plate_holes_depth': 20.0,

    ###################################
    ## EXPERIMENTAL
    'plate_pcb_clear': False,
    'plate_pcb_size': (18.5, 18.5, 5),
    'plate_pcb_offset': (0, 0, 0),# this is off of the back of the plate size.
    ###################################

    ###################################
    ## SHOW PCB FOR FIT CHECK
    ###################################
    'pcb_width': 18.0,
    'pcb_height': 18.0,
    'pcb_thickness': 1.5,
    'pcb_hole_diameter': 2,
    'pcb_hole_pattern_width': 14.3,
    'pcb_hole_pattern_height': 14.3,

    ###################################
    ## COLUMN OFFSETS
    ####################################

    'column_offsets':  [
        [0, 0, 0],
        [0, 0, 0],
        [0, 2.82, -4.5],
        [0, 0, 0],
        [0, -6, 5],# REDUCED STAGGER
        [0, -6, 5],# REDUCED STAGGER
        [0, -6, 5],# NOT USED IN MOST FORMATS (7th column)
    ],

}

    ####################################
    ## END CONFIGURATION SECTION
    ####################################

def save_config():
    # Check to see if the user has specified an alternate config
    opts, args = getopt.getopt(sys.argv[1:], "", ["config=", "update="])
    got_opts = False
    for opt, arg in opts:
        if opt in ('--update'):
            with open(os.path.join(r"..", "configs", arg + '.json'), mode='r') as fid:
                data = json.load(fid)
                shape_config.update(data)
            got_opts = True

    for opt, arg in opts:
        if opt in ('--config'):
            # If a config file was specified, set the config_name and save_dir
            shape_config['save_dir'] = arg
            shape_config['config_name'] = arg
            got_opts = True

    # Write the config to ./configs/<config_name>.json
    if got_opts:
        with open(os.path.join(r"..", "configs", shape_config['config_name'] + '.json'), mode='w') as fid:
            json.dump(shape_config, fid, indent=4)

    else:
        with open(os.path.join(r".", 'run_config.json'), mode='w') as fid:
            json.dump(shape_config, fid, indent=4)


if __name__ == '__main__':
    save_config()

    ## HERE FOR QUICK TESTING, SHOULD BE COMMENTED ON COMMIT
    # from dactyl_manuform import *
    # run()