summaryrefslogtreecommitdiff
path: root/src/generate_configuration.py
blob: 98ef12c17262afb4feb04fdfcbb347bb92c797ea (plain)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
import json


pi = 3.14159
d2r = pi / 180
r2d = 180 / pi

shape_config = {

    # 'ENGINE': 'solid', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade
    # 'ENGINE':  'cadquery', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade


    ######################
    ## Shape parameters ##
    ######################

    'save_dir': '.',
    'config_name':  "DM",

    'show_caps':  False,

    'nrows':  5,  # key rows
    'ncols':  6,  # key columns

    'alpha':  pi / 12.0,  # curvature of the columns
    'beta':  pi / 36.0,  # curvature of the rows
    'centerrow_offset':  3,  # rows from max, controls front_back tilt
    'centercol':  3,  # controls left_right tilt / tenting (higher number is more tenting)
    'tenting_angle':  pi / 12.0,  # or, change this for more precise tenting control

    # symmetry states if it is a symmetric or asymmetric build.  If asymmetric it doubles the generation time.
    'symmetry':  "symmetric",  # "asymmetric" or "symmetric"

    'column_style_gt5':  "orthographic",
    'column_style':  "standard",  # options include :standard, :orthographic, and :fixed

    'thumb_offsets':  [6, -3, 7],
    'keyboard_z_offset':  (
        9  # controls overall height# original=9 with centercol=3# use 16 for centercol=2
    ),

    'extra_width':  2.5,  # extra space between the base of keys# original= 2
    'extra_height':  1.0,  # original= 0.5

    'wall_z_offset':  15,  # length of the first downward_sloping part of the wall
    'wall_x_offset':  5,  # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
    'wall_y_offset':  6,  # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
    'left_wall_x_offset':  12,  # specific values for the left side due to the minimal wall.
    'left_wall_z_offset':  3,  # specific values for the left side due to the minimal wall.
    'wall_thickness':  4.5,  # wall thickness parameter used on upper/mid stage of the wall
    'wall_base_y_thickness':  4.5,  # wall thickness at the lower stage
    'wall_base_x_thickness':  4.5,  # wall thickness at the lower stage

    'wall_base_back_thickness':  4.5,  # wall thickness at the lower stage in the specifically in back for interface.

    ## Settings for column_style == :fixed
    ## The defaults roughly match Maltron settings
    ##   http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png
    ## fixed_z overrides the z portion of the column ofsets above.
    ## NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED.
    'fixed_angles':  [d2r * 10, d2r * 10, 0, 0, 0, d2r * -15, d2r * -15],
    'fixed_x':  [-41.5, -22.5, 0, 20.3, 41.4, 65.5, 89.6],  # relative to the middle finger
    'fixed_z':  [12.1, 8.3, 0, 5, 10.7, 14.5, 17.5],
    'fixed_tenting':  d2r * 0,

    #################
    ## Switch Hole ##
    #################

    # plate options are
    # 'HOLE' = a square hole.  Also useful for applying custom plate files.
    # 'NUB' = original side nubs.
    # 'UNDERCUT' = snap fit undercut.  May require CLIP_THICKNESS and possibly CLIP_UNDERCUT tweaking
    #       and/or filing to get proper snap.
    # 'HS_NUB' = hot swap underside with nubs.
    # 'HS_UNDERCUT' = hot swap underside with undercut. Does not generate properly.  Hot swap step needs to be modified.
    'plate_style':  'UNDERCUT',

    'hole_keyswitch_height':  14.0,
    'hole_keyswitch_width':  14.0,

    'nub_keyswitch_height':  14.4,
    'nub_keyswitch_width':  14.4,

    'undercut_keyswitch_height':  14.4,
    'undercut_keyswitch_width':  14.4,

    'sa_profile_key_height':  12.7,
    'plate_thickness':  4,

    # Undercut style dimensions
    'clip_thickness':  1.4,
    'clip_undercut':  1.0,
    'undercut_transition':  .2,  # NOT FUNCTIONAL WITH OPENSCAD, ONLY WORKS WITH CADQUERY

    # Custom plate step file
    'plate_file':  None,
    'plate_offset':  0.0,

    ##########################
    ## OLED Mount Location
    ##########################
    # Initial pass will be manual placement.  Can be used to create other mounts as well.
    # Mount type options:
    # None or 'NONE' = No OLED mount
    # 'UNDERCUT' = Simple rectangle with undercut for clip in item
    # 'SLIDING' = Features to slide the OLED in place and use a pin or block to secure from underneath.
    # 'CLIP' = Features to set the OLED in a frame a snap a bezel down to hold it in place.

    'oled_mount_type':  'CLIP',

    'oled_configurations': {
        'UNDERCUT':{
            # Common parameters
            'oled_mount_width': 15.0,
            'oled_mount_height': 35.0,
            'oled_mount_rim': 3.0,
            'oled_mount_depth': 6.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-80.0, 20.0, 45.0),
            'oled_mount_rotation_xyz': (13.0, 0.0, -6.0),
            'oled_left_wall_x_offset_override': 28.0,
            'oled_left_wall_z_offset_override': 0.0,

            # 'UNDERCUT' Parameters
            'oled_mount_undercut': 1.0,
            'oled_mount_undercut_thickness': 2.0,
        },
        'SLIDING': {
            # Common parameters
            'oled_mount_width': 12.5,  # width of OLED, plus clearance
            'oled_mount_height': 25.0,  # length of screen
            'oled_mount_rim': 2.5,
            'oled_mount_depth': 8.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-78.0, 10.0, 41.0),
            'oled_mount_rotation_xyz': (6.0, 0.0, -3.0),
            'oled_left_wall_x_offset_override': 24.0,
            'oled_left_wall_z_offset_override': 0.0,

            # 'SLIDING' Parameters
            'oled_thickness': 4.2,  # thickness of OLED, plus clearance.  Must include components
            'oled_edge_overlap_end': 6.5,  # length from end of viewable screen to end of PCB
            'oled_edge_overlap_connector': 5.5,  # length from end of viewable screen to end of PCB on connection side.
            'oled_edge_overlap_thickness': 2.5,  # thickness of material over edge of PCB
            'oled_edge_overlap_clearance': 2.5,  # Clearance to insert PCB before laying down and sliding.
            'oled_edge_chamfer': 2.0,
        },
        'CLIP': {
            # Common parameters
            'oled_mount_width': 12.5,  # whole OLED width
            'oled_mount_height': 39.0,  # whole OLED length
            'oled_mount_rim': 2.0,
            'oled_mount_depth': 7.0,
            'oled_mount_cut_depth': 20.0,
            'oled_mount_location_xyz': (-78.0, 20.0, 42.0),
            'oled_mount_rotation_xyz': (12.0, 0.0, -6.0),
            'oled_left_wall_x_offset_override': 24.0,
            'oled_left_wall_z_offset_override': 0.0,

            # 'CLIP' Parameters
            'oled_thickness': 4.2,  # thickness of OLED, plus clearance.  Must include components
            'oled_mount_bezel_thickness': 3.5,  # z thickness of clip bezel
            'oled_mount_bezel_chamfer': 2.0,  # depth of the 45 degree chamfer
            'oled_mount_connector_hole': 6.0,
            'oled_screen_start_from_conn_end': 6.5,
            'oled_screen_length': 24.5,
            'oled_screen_width': 10.5,
            'oled_clip_thickness': 1.5,
            'oled_clip_width': 6.0,
            'oled_clip_overhang': 1.0,
            'oled_clip_extension': 5.0,
            'oled_clip_width_clearance': 0.5,
            'oled_clip_undercut': 0.5,
            'oled_clip_undercut_thickness': 2.5,
            'oled_clip_y_gap': .2,
            'oled_clip_z_gap': .2,
        }
    },
    'web_thickness':  4.0,
    'post_size':  0.1,
    # post_adj':  post_size / 2
    'post_adj':  0,

    ###################################
    ## Controller Mount / Connectors ##
    ###################################
    # connector options are
    # 'RJ9_USB_WALL' = Standard internal plate with RJ9 opening and square cutout for connection.
    # 'RJ9_USB_TEENSY' = Teensy holder
    # 'EXTERNAL' = square cutout for a holder such as the on from lolligagger.
    # controller_mount_type = 'RJ9_USB_WALL'
    # controller_mount_type = 'RJ9_USB_TEENSY'
    'controller_mount_type':  'EXTERNAL',

    'external_holder_height':  12.5,
    'external_holder_width':  28.75,
    'external_holder_xoffset':  -5.0,


    # Offset is from the top inner corner of the top inner key.


    ###################################
    ## COLUMN OFFSETS
    ####################################

    'column_offsets':  [
        [0, 0, 0],
        [0, 0, 0],
        [0, 2.82, -4.5],
        [0, 0, 0],
        [0, -12, 5.64],
        [0, -12, 5.64],
        [0, -12, 5.64],
    ],

}

    ####################################
    ## END CONFIGURATION SECTION
    ####################################



with open('run_config.json', mode='w') as fid:
    json.dump(shape_config, fid, indent=4)