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-rw-r--r--src/dactyl_manuform.py234
-rw-r--r--src/generate_configuration.py56
-rw-r--r--src/run_config.json51
3 files changed, 229 insertions, 112 deletions
diff --git a/src/dactyl_manuform.py b/src/dactyl_manuform.py
index 0e79458..b68ffb4 100644
--- a/src/dactyl_manuform.py
+++ b/src/dactyl_manuform.py
@@ -273,6 +273,16 @@ def single_plate(cylinder_segments=100, side="right"):
return plate
+def plate_pcb_cutout(side="right"):
+ shape = box(*plate_pcb_size)
+ shape = translate(shape, (0, 0, -plate_pcb_size[2]/2))
+ shape = translate(shape, plate_pcb_offset)
+
+ if side == "left":
+ shape = mirror(shape, 'YZ')
+
+ return shape
+
def trackball_cutout(segments=100, side="right"):
if trackball_modular:
hole_diameter = ball_diameter + 2 * (ball_gap + ball_wall_thickness + trackball_modular_clearance+trackball_modular_lip_width)-.1
@@ -504,6 +514,19 @@ def key_holes(side="right"):
return shape
+def plate_pcb_cutouts(side="right"):
+ debugprint('plate_pcb_cutouts()')
+ # hole = single_plate()
+ cutouts = []
+ for column in range(ncols):
+ for row in range(nrows):
+ if (column in [2, 3]) or (not row == lastrow):
+ cutouts.append(key_place(plate_pcb_cutout(side=side), column, row))
+
+ # cutouts = union(cutouts)
+
+ return cutouts
+
def caps():
caps = None
@@ -640,7 +663,7 @@ def thumborigin():
origin[i] = origin[i] + thumb_offsets[i]
if thumb_style == 'MINIDOX':
- origin[1] = origin[1] - .4*(trackball_Usize-1)*sa_length
+ origin[1] = origin[1] - .4*(minidox_Usize-1)*sa_length
return origin
@@ -720,6 +743,10 @@ def default_thumb_1x_layout(shape, cap=False):
shapes = union(shape_list)
return shapes
+def default_thumb_pcb_plate_cutouts(side="right"):
+ shape = default_thumb_1x_layout(plate_pcb_cutout(side=side))
+ shape = union([shape, default_thumb_15x_layout(plate_pcb_cutout(side=side))])
+ return shape
def default_thumb_15x_layout(shape, cap=False, plate=True):
debugprint('thumb_15x_layout()')
@@ -756,6 +783,9 @@ def default_thumb_15x_layout(shape, cap=False, plate=True):
def adjustable_plate_size(Usize=1.5):
return (Usize * sa_length - mount_height) / 2
+def usize_dimention(Usize=1.5):
+ return Usize * sa_length
+
def adjustable_plate_half(Usize=1.5):
debugprint('double_plate()')
@@ -771,6 +801,14 @@ def adjustable_plate(Usize=1.5):
top_plate = adjustable_plate_half(Usize)
return union((top_plate, mirror(top_plate, 'XZ')))
+def adjustable_square_plate(Uwidth=1.5, Uheight=1.5):
+ width = usize_dimention(Usize=Uwidth)
+ height = usize_dimention(Usize=Uheight)
+ print("width: {}, height: {}, thickness:{}".format(width, height, web_thickness))
+ shape = box(width, height, web_thickness)
+ shape = difference(shape, [box(mount_width-.01, mount_height-.01, 2*web_thickness)])
+ shape = translate(shape, (0, 0, web_thickness/2))
+ return shape
def double_plate_half():
debugprint('double_plate()')
@@ -864,6 +902,31 @@ def thumb_connectors(side='right', style_override=None):
return default_thumb_connectors()
+def thumb_pcb_plate_cutouts(side='right', style_override=None):
+ if style_override is None:
+ _thumb_style = thumb_style
+ else:
+ _thumb_style = style_override
+
+ if _thumb_style == "MINI":
+ return mini_thumb_pcb_plate_cutouts(side)
+ elif _thumb_style == "MINIDOX":
+ return minidox_thumb_pcb_plate_cutouts(side)
+ elif _thumb_style == "CARBONFET":
+ return carbonfet_thumb_pcb_plate_cutouts(side)
+
+ elif "TRACKBALL" in _thumb_style:
+ if (side == ball_side or ball_side == 'both'):
+ if _thumb_style == "TRACKBALL_ORBYL":
+ return tbjs_thumb_pcb_plate_cutouts(side)
+ elif _thumb_style == "TRACKBALL_CJ":
+ return tbcj_thumb_pcb_plate_cutouts(side)
+ else:
+ return thumb_pcb_plate_cutouts(side, style_override=other_thumb)
+
+ else:
+ return default_thumb_pcb_plate_cutouts(side)
+
def default_thumbcaps():
t1 = default_thumb_1x_layout(sa_cap(1), cap=True)
if not default_1U_cluster:
@@ -876,6 +939,7 @@ def default_thumb(side="right"):
shape = default_thumb_1x_layout(rotate(single_plate(side=side), (0, 0, -90)))
shape = union([shape, default_thumb_15x_layout(rotate(single_plate(side=side), (0, 0, -90)))])
shape = union([shape, default_thumb_15x_layout(double_plate(), plate=False)])
+ shape = difference(shape, [default_thumb_pcb_plate_cutouts()])
return shape
@@ -1130,6 +1194,11 @@ def mini_thumb(side="right"):
return shape
+def mini_thumb_pcb_plate_cutouts(side="right"):
+ shape = mini_thumb_1x_layout(plate_pcb_cutout(side=side))
+ shape = union([shape, mini_thumb_15x_layout(plate_pcb_cutout(side=side))])
+ return shape
+
def mini_thumb_post_tr():
return translate(web_post(),
@@ -1321,9 +1390,11 @@ def minidox_thumb(side="right"):
shape = minidox_thumb_fx_layout(rotate(single_plate(side=side), [0.0, 0.0, -90]))
shape = union([shape, minidox_thumb_fx_layout(adjustable_plate(minidox_Usize))])
# shape = minidox_thumb_1x_layout(single_plate(side=side))
+ return shape
-
-
+def minidox_thumb_pcb_plate_cutouts(side="right"):
+ shape = minidox_thumb_fx_layout(plate_pcb_cutout(side=side))
+ shape = union([shape, minidox_thumb_fx_layout(plate_pcb_cutout())])
return shape
def minidox_thumb_post_tr():
@@ -1484,6 +1555,11 @@ def carbonfet_thumb(side="right"):
return shape
+def carbonfet_thumb_pcb_plate_cutouts(side="right"):
+ shape = carbonfet_thumb_1x_layout(plate_pcb_cutout(side=side))
+ shape = union([shape, carbonfet_thumb_15x_layout(plate_pcb_cutout())])
+ return shape
+
def carbonfet_thumb_post_tr():
return translate(web_post(),
[(mount_width / 2) - post_adj, (mount_height / 1.15) - post_adj, 0]
@@ -1630,7 +1706,7 @@ def tbjs_thumb_position_rotation():
rot = [10, -15, 5]
pos = thumborigin()
# Changes size based on key diameter around ball, shifting off of the top left cluster key.
- shift = [-.9*tbjs_key_diameter/2+27-42, -.1*tbjs_key_diameter/2+3-20, -5]
+ shift = [-.9*tbjs_key_diameter/2+27-42, -.1*tbjs_key_diameter/2+3-25, -5]
for i in range(len(pos)):
pos[i] = pos[i] + shift[i] + tbjs_translation_offset[i]
@@ -1703,16 +1779,17 @@ def tbjs_thumb_1x_layout(shape):
tbjs_thumb_br_place(rotate(shape, [0, 0, thumb_plate_br_rotation])),
])
+def tbjs_thumb_pcb_plate_cutouts(side="right"):
+ return tbjs_thumb_1x_layout(plate_pcb_cutout(side=side))
+
def tbjs_thumb_fx_layout(shape):
- return union([
- # tbjs_thumb_tl_place(rotate(shape, [0, 0, thumb_plate_tr_rotation])),
- # tbjs_thumb_tlold_place(rotate(shape, [0, 0, thumb_plate_tl_rotation])),
- # tbjs_thumb_mlold_place(rotate(shape, [0, 0, thumb_plate_ml_rotation])),
- # tbjs_thumb_mr_place(rotate(shape, [0, 0, thumb_plate_mr_rotation])),
- # tbjs_thumb_bl_place(rotate(shape, [0, 0, thumb_plate_bl_rotation])),
- # tbjs_thumb_br_place(rotate(shape, [0, 0, thumb_plate_br_rotation])),
- ])
+ return [
+ tbjs_thumb_tl_place(rotate(shape, [0, 0, thumb_plate_tr_rotation])),
+ tbjs_thumb_mr_place(rotate(shape, [0, 0, thumb_plate_mr_rotation])),
+ tbjs_thumb_bl_place(rotate(shape, [0, 0, thumb_plate_bl_rotation])),
+ tbjs_thumb_br_place(rotate(shape, [0, 0, thumb_plate_br_rotation])),
+ ]
def trackball_layout(shape):
return union([
@@ -1722,14 +1799,16 @@ def trackball_layout(shape):
def tbjs_thumbcaps():
t1 = tbjs_thumb_1x_layout(sa_cap(1))
+ # t1 = tbjs_thumb_fx_layout(sa_cap(1))
# t1.add(tbjs_thumb_15x_layout(rotate(sa_cap(1), [0, 0, rad2deg(pi / 2)])))
return t1
def tbjs_thumb(side="right"):
- shape = tbjs_thumb_fx_layout(rotate(single_plate(side=side), [0.0, 0.0, -90]))
- shape = union([shape, tbjs_thumb_fx_layout(double_plate())])
- shape = union([shape, tbjs_thumb_1x_layout(single_plate(side=side))])
+ # shape = tbjs_thumb_fx_layout(rotate(single_plate(side=side), [0.0, 0.0, -90]))
+ shape = tbjs_thumb_1x_layout(single_plate(side=side))
+ # shape = tbjs_thumb_fx_layout(adjustable_square_plate(Uwidth=tbjs_Uwidth, Uheight=tbjs_Uheight))
+ shape = union([shape, *tbjs_thumb_fx_layout(adjustable_square_plate(Uwidth=tbjs_Uwidth, Uheight=tbjs_Uheight))])
# shape = union([shape, trackball_layout(trackball_socket())])
# shape = tbjs_thumb_1x_layout(single_plate(side=side))
@@ -1739,28 +1818,28 @@ def tbjs_thumb(side="right"):
def tbjs_thumb_post_tr():
debugprint('thumb_post_tr()')
return translate(web_post(),
- [(mount_width / 2) - post_adj, ((mount_height/2) + adjustable_plate_size(trackball_Usize)) - post_adj, 0]
+ [(mount_width / 2) + adjustable_plate_size(tbjs_Uwidth) - post_adj, ((mount_height/2) + adjustable_plate_size(tbjs_Uheight)) - post_adj, 0]
)
def tbjs_thumb_post_tl():
debugprint('thumb_post_tl()')
return translate(web_post(),
- [-(mount_width / 2) + post_adj, ((mount_height/2) + adjustable_plate_size(trackball_Usize)) - post_adj, 0]
+ [-(mount_width / 2) - adjustable_plate_size(tbjs_Uwidth) + post_adj, ((mount_height/2) + adjustable_plate_size(tbjs_Uheight)) - post_adj, 0]
)
def tbjs_thumb_post_bl():
debugprint('thumb_post_bl()')
return translate(web_post(),
- [-(mount_width / 2) + post_adj, -((mount_height/2) + adjustable_plate_size(trackball_Usize)) + post_adj, 0]
+ [-(mount_width / 2) - adjustable_plate_size(tbjs_Uwidth) + post_adj, -((mount_height/2) + adjustable_plate_size(tbjs_Uheight)) + post_adj, 0]
)
def tbjs_thumb_post_br():
debugprint('thumb_post_br()')
return translate(web_post(),
- [(mount_width / 2) - post_adj, -((mount_height/2) + adjustable_plate_size(trackball_Usize)) + post_adj, 0]
+ [(mount_width / 2) + adjustable_plate_size(tbjs_Uwidth) - post_adj, - ((mount_height/2) + adjustable_plate_size(tbjs_Uheight)) + post_adj, 0]
)
@@ -1821,21 +1900,21 @@ def tbjs_thumb_connectors():
triangle_hulls(
[
tbjs_place(tbjs_post_l()),
- tbjs_thumb_bl_place(web_post_tl()),
+ tbjs_thumb_bl_place(tbjs_thumb_post_tl()),
tbjs_place(tbjs_post_bl()),
- tbjs_thumb_bl_place(web_post_tr()),
- tbjs_thumb_br_place(web_post_tl()),
+ tbjs_thumb_bl_place(tbjs_thumb_post_tr()),
+ tbjs_thumb_br_place(tbjs_thumb_post_tl()),
tbjs_place(tbjs_post_bl()),
- tbjs_thumb_br_place(web_post_tr()),
+ tbjs_thumb_br_place(tbjs_thumb_post_tr()),
tbjs_place(tbjs_post_br()),
- tbjs_thumb_br_place(web_post_tr()),
+ tbjs_thumb_br_place(tbjs_thumb_post_tr()),
tbjs_place(tbjs_post_br()),
- tbjs_thumb_mr_place(web_post_br()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_br()),
tbjs_place(tbjs_post_r()),
- tbjs_thumb_mr_place(web_post_bl()),
- tbjs_thumb_tl_place(web_post_br()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_bl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_br()),
tbjs_place(tbjs_post_r()),
- tbjs_thumb_tl_place(web_post_bl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_bl()),
tbjs_place(tbjs_post_tr()),
key_place(web_post_bl(), 0, cornerrow),
tbjs_place(tbjs_post_tl()),
@@ -1847,10 +1926,10 @@ def tbjs_thumb_connectors():
hulls.append(
triangle_hulls(
[
- tbjs_thumb_bl_place(web_post_tr()),
- tbjs_thumb_br_place(web_post_tl()),
- tbjs_thumb_bl_place(web_post_br()),
- tbjs_thumb_br_place(web_post_bl()),
+ tbjs_thumb_bl_place(tbjs_thumb_post_tr()),
+ tbjs_thumb_br_place(tbjs_thumb_post_tl()),
+ tbjs_thumb_bl_place(tbjs_thumb_post_br()),
+ tbjs_thumb_br_place(tbjs_thumb_post_bl()),
]
)
)
@@ -1859,10 +1938,10 @@ def tbjs_thumb_connectors():
hulls.append(
triangle_hulls(
[
- tbjs_thumb_br_place(web_post_tr()),
- tbjs_thumb_mr_place(web_post_br()),
- tbjs_thumb_br_place(web_post_br()),
- tbjs_thumb_mr_place(web_post_tr()),
+ tbjs_thumb_br_place(tbjs_thumb_post_tr()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_br()),
+ tbjs_thumb_br_place(tbjs_thumb_post_br()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_tr()),
]
)
)
@@ -1870,10 +1949,10 @@ def tbjs_thumb_connectors():
hulls.append(
triangle_hulls(
[
- tbjs_thumb_mr_place(web_post_bl()),
- tbjs_thumb_tl_place(web_post_br()),
- tbjs_thumb_mr_place(web_post_tl()),
- tbjs_thumb_tl_place(web_post_tr()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_bl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_br()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_tl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_tr()),
]
)
)
@@ -1991,6 +2070,10 @@ def tbcj_thumb(side="right"):
tb = tbcj_place(tbcj_holder())
return union([t, tb])
+def tbcj_thumb_pcb_plate_cutouts(side="right"):
+ t = tbcj_thumb_layout(plate_pcb_cutout(side=side))
+ return t
+
def tbcj_thumbcaps():
t = tbcj_thumb_layout(sa_cap(1))
return t
@@ -2512,21 +2595,21 @@ def tbjs_thumb_connection(side='right'):
triangle_hulls(
[
key_place(web_post_bl(), 0, cornerrow),
- tbjs_thumb_tl_place(web_post_bl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_bl()),
key_place(web_post_br(), 0, cornerrow),
- tbjs_thumb_tl_place(web_post_tl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_tl()),
key_place(web_post_bl(), 1, cornerrow),
- tbjs_thumb_tl_place(web_post_tl()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_tl()),
key_place(web_post_br(), 1, cornerrow),
- tbjs_thumb_tl_place(web_post_tr()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_tr()),
key_place(web_post_bl(), 2, lastrow),
- tbjs_thumb_tl_place(web_post_tr()),
+ tbjs_thumb_tl_place(tbjs_thumb_post_tr()),
key_place(web_post_bl(), 2, lastrow),
- tbjs_thumb_mr_place(web_post_tl()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_tl()),
key_place(web_post_br(), 2, lastrow),
key_place(web_post_bl(), 3, lastrow),
- tbjs_thumb_mr_place(web_post_tr()),
- tbjs_thumb_mr_place(web_post_tl()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_tr()),
+ tbjs_thumb_mr_place(tbjs_thumb_post_tl()),
key_place(web_post_br(), 2, lastrow),
]
@@ -2540,24 +2623,24 @@ def tbjs_thumb_walls():
print('thumb_walls()')
# thumb, walls
shape = wall_brace(
- tbjs_thumb_mr_place, .5, 1, web_post_tr(),
+ tbjs_thumb_mr_place, .5, 1, tbjs_thumb_post_tr(),
(lambda sh: key_place(sh, 3, lastrow)), 0, -1, web_post_bl(),
)
shape = union([shape, wall_brace(
- tbjs_thumb_mr_place, .5, 1, web_post_tr(),
- tbjs_thumb_br_place, 0, -1, web_post_br(),
+ tbjs_thumb_mr_place, .5, 1, tbjs_thumb_post_tr(),
+ tbjs_thumb_br_place, 0, -1, tbjs_thumb_post_br(),
)])
shape = union([shape, wall_brace(
- tbjs_thumb_br_place, 0, -1, web_post_br(),
- tbjs_thumb_br_place, 0, -1, web_post_bl(),
+ tbjs_thumb_br_place, 0, -1, tbjs_thumb_post_br(),
+ tbjs_thumb_br_place, 0, -1, tbjs_thumb_post_bl(),
)])
shape = union([shape, wall_brace(
- tbjs_thumb_br_place, 0, -1, web_post_bl(),
- tbjs_thumb_bl_place, 0, -1, web_post_br(),
+ tbjs_thumb_br_place, 0, -1, tbjs_thumb_post_bl(),
+ tbjs_thumb_bl_place, 0, -1, tbjs_thumb_post_br(),
)])
shape = union([shape, wall_brace(
- tbjs_thumb_bl_place, 0, -1, web_post_br(),
- tbjs_thumb_bl_place, -1, -1, web_post_bl(),
+ tbjs_thumb_bl_place, 0, -1, tbjs_thumb_post_br(),
+ tbjs_thumb_bl_place, -1, -1, tbjs_thumb_post_bl(),
)])
shape = union([shape, wall_brace(
@@ -2570,11 +2653,11 @@ def tbjs_thumb_walls():
)])
shape = union([shape, wall_brace(
tbjs_place, -1, 0, tbjs_post_l(),
- tbjs_thumb_bl_place, -1, 0, web_post_tl(),
+ tbjs_thumb_bl_place, -1, 0, tbjs_thumb_post_tl(),
)])
shape = union([shape, wall_brace(
- tbjs_thumb_bl_place, -1, 0, web_post_tl(),
- tbjs_thumb_bl_place, -1, -1, web_post_bl(),
+ tbjs_thumb_bl_place, -1, 0, tbjs_thumb_post_tl(),
+ tbjs_thumb_bl_place, -1, -1, tbjs_thumb_post_bl(),
)])
return shape
@@ -3556,9 +3639,7 @@ def teensy_holder():
def screw_insert_shape(bottom_radius, top_radius, height):
debugprint('screw_insert_shape()')
if bottom_radius == top_radius:
- base = translate(cylinder(radius=bottom_radius, height=height),
- (0, 0, -height / 2)
- )
+ base = cylinder(radius=bottom_radius, height=height)
else:
base = translate(cone(r1=bottom_radius, r2=top_radius, height=height), (0, 0, -height / 2))
@@ -3703,23 +3784,25 @@ def thumb_screw_insert_holes(side='right'):
)
def thumb_screw_insert_outers(offset=0.0, side='right'):
- bottom_radius = screw_insert_bottom_radius + 1.6
- top_radius = screw_insert_top_radius + 1.6
+ # screw_insert_bottom_radius + screw_insert_wall
+ # screw_insert_top_radius + screw_insert_wall
+ bottom_radius = screw_insert_outer_radius
+ top_radius = screw_insert_outer_radius
height = screw_insert_height + 1.5
- return thumb_screw_insert(bottom_radius, top_radius, height, offset, side=side)
+ return thumb_screw_insert(bottom_radius, top_radius, height, offset=offset, side=side)
def screw_insert_holes(side='right'):
return screw_insert_all_shapes(
screw_insert_bottom_radius, screw_insert_top_radius, screw_insert_height+.02, offset=-.01, side=side
)
-def screw_insert_outers(side='right'):
- return screw_insert_all_shapes(
- screw_insert_bottom_radius + 1.6,
- screw_insert_top_radius + 1.6,
- screw_insert_height + 1.5,
- side=side
- )
+def screw_insert_outers(offset=0.0, side='right'):
+ # screw_insert_bottom_radius + screw_insert_wall
+ # screw_insert_top_radius + screw_insert_wall
+ bottom_radius = screw_insert_outer_radius
+ top_radius = screw_insert_outer_radius
+ height = screw_insert_height + 1.5
+ return screw_insert_all_shapes(bottom_radius, top_radius, height, offset=offset, side=side)
def screw_insert_screw_holes(side='right'):
return screw_insert_all_shapes(1.7, 1.7, 350, side=side)
@@ -3841,6 +3924,9 @@ def model_side(side="right"):
if show_caps:
shape = add([shape, ball])
+ if plate_pcb_clear:
+ shape = difference(shape, [plate_pcb_cutouts(side=side)])
+
main_shape = shape
#BUILD THUMB
@@ -3873,6 +3959,8 @@ def model_side(side="right"):
thumb_section = difference(thumb_section, [tbcutout])
thumb_section = union([thumb_section, sensor])
+ if plate_pcb_clear:
+ thumb_section = difference(thumb_section, [thumb_pcb_plate_cutouts(side=side)])
block = box(350, 350, 40)
block = translate(block, (0, 0, -20))
diff --git a/src/generate_configuration.py b/src/generate_configuration.py
index dfd5c67..bc7eb9e 100644
--- a/src/generate_configuration.py
+++ b/src/generate_configuration.py
@@ -44,7 +44,12 @@ shape_config = {
11 # controls overall height# original=9 with centercol=3# use 16 for centercol=2
),
- 'web_thickness': 4.0,
+
+ 'extra_width': 2.5, # extra space between the base of keys# original= 2
+ 'extra_height': 1.0, # original= 0.5
+
+
+ 'web_thickness': 4.0 + 1.1,
'post_size': 0.1,
# post_adj': post_size / 2
'post_adj': 0,
@@ -71,8 +76,8 @@ shape_config = {
'minidox_separable_thumb_screw_xy_locations': [[-37, -34], [-62, 12], [10, -25]],
'carbonfet_thumb_screw_xy_locations': [[-48, -37]],
'carbonfet_separable_thumb_screw_xy_locations': [[-48, -37], [-52, 10], [12, -35]],
- 'orbyl_thumb_screw_xy_locations': [[-53, -60]],
- 'orbyl_separable_thumb_screw_xy_locations': [[-53, -60], [-67, 10], [8, -40]],
+ 'orbyl_thumb_screw_xy_locations': [[-53, -68]],
+ 'orbyl_separable_thumb_screw_xy_locations': [[-53, -68], [-66, 8], [10, -40]],
'tbcj_thumb_screw_xy_locations': [[-40, -75]],
'tbcj_separable_thumb_screw_xy_locations': [[-40, -75], [-63, 10], [15, -40]],
@@ -84,7 +89,6 @@ shape_config = {
'thumb_plate_bl_rotation': 0.0, # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc.
##############################
# EXPERIMENTAL
-
'separable_thumb': True, #creates a separable thumb section with additional screws to hold it down. Only attached at base.
##############################
@@ -109,6 +113,9 @@ shape_config = {
##########################################
'other_thumb': 'DEFAULT', # cluster used for second thumb except if ball_side == 'both'
'tbjs_key_diameter': 70,
+ 'tbjs_Uwidth': 1.2, # size for inner key near trackball
+ 'tbjs_Uheight': 1.2, # size for inner key near trackball
+
# Offsets are per key and are applied before rotating into place around the ball
# X and Y act like Tangential and Radial around the ball
# 'tbjs_translation_offset': (0, 0, 10), # applied to the whole assy
@@ -145,8 +152,7 @@ shape_config = {
'trackball_modular_ring_height': 10.0, # height mount ring down from ball height. Covers gaps on elevated ball.
'trackball_modular_clearance': 0.5, # height of ball from ring, used to create identical position to fixed.
- 'trackball_Usize': 1.5, # size for inner key near trackball
- 'ball_side': 'right', #'left', 'right', or 'both'
+ 'ball_side': 'both', #'left', 'right', or 'both'
'ball_diameter': 34.0,
'ball_wall_thickness': 3, # should not be changed unless the import models are changed.
'ball_gap': 1.0,
@@ -169,9 +175,6 @@ shape_config = {
##############################
- 'extra_width': 2.5, # extra space between the base of keys# original= 2
- 'extra_height': 1.0, # original= 0.5
-
'wall_z_offset': 15, # length of the first downward_sloping part of the wall
'wall_x_offset': 5, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
'wall_y_offset': 6, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
@@ -225,11 +228,11 @@ shape_config = {
'sa_profile_key_height': 12.7,
'sa_length': 18.5,
'sa_double_length': 37.5,
- 'plate_thickness': 4+1.1,
+ 'plate_thickness': 4 + 1.1,
'plate_rim': 1.5 + 0.5,
# Undercut style dimensions
- 'clip_thickness': 1.4,
+ 'clip_thickness': 1.3,
'clip_undercut': 1.0,
'undercut_transition': .2, # NOT FUNCTIONAL WITH OPENSCAD, ONLY WORKS WITH CADQUERY
@@ -327,11 +330,17 @@ shape_config = {
}
},
- 'screws_offset': 'INSIDE', #'OUTSIDE', 'INSIDE', 'ORIGINAL'
+ 'screws_offset': 'INSIDE', # 'OUTSIDE', 'INSIDE', 'ORIGINAL'
'screw_insert_height': 3.8,
- 'screw_insert_bottom_radius': 5.31 / 2,
- 'screw_insert_top_radius': 5.1 / 2,
+
+ # 'screw_insert_bottom_radius': 5.31 / 2, #Designed for inserts
+ # 'screw_insert_top_radius': 5.1 / 2, #Designed for inserts
+
+ 'screw_insert_bottom_radius': 2.5 / 2, # Designed for self tapping
+ 'screw_insert_top_radius': 2.5 / 2, # Designed for self tapping
+
+ 'screw_insert_outer_radius': 4.25, # Common to keep interface to base
# Does anyone even use these? I think they just get in the way.
'wire_post_height': 7,
@@ -351,7 +360,7 @@ shape_config = {
# 'USB_TEENSY' = Teensy holder, no RJ9
# 'EXTERNAL' = square cutout for a holder such as the one from lolligagger.
# 'NONE' = No openings in the back.
- 'controller_mount_type': 'PCB_MOUNT',
+ 'controller_mount_type': 'EXTERNAL',
'external_holder_height': 12.5,
'external_holder_width': 28.75,
@@ -384,27 +393,34 @@ shape_config = {
## Bottom Plate Dimensions
###################################
# COMMON DIMENSION
- 'screw_hole_diameter': 2,
+ 'screw_hole_diameter': 3,
# USED FOR CADQUERY ONLY
'base_thickness': 3.0, # thickness in the middle of the plate
'base_offset': 3.0, # Both start flat/flush on the bottom. This offsets the base up (if positive)
'base_rim_thickness': 5.0, # thickness on the outer frame with screws
- 'screw_cbore_diameter': 4.0,
- 'screw_cbore_depth': 2.0,
+ 'screw_cbore_diameter': 6.0,
+ 'screw_cbore_depth': 2.5,
# Offset is from the top inner corner of the top inner key.
###################################
## HOLES ON PLATE FOR PCB MOUNT
###################################
- 'plate_holes': False,
+ 'plate_holes': True,
'plate_holes_xy_offset': (0.0, 0.0),
'plate_holes_width': 14.3,
'plate_holes_height': 14.3,
- 'plate_holes_diameter': 1.7,
+ 'plate_holes_diameter': 1.6,
'plate_holes_depth': 20.0,
###################################
+ ## EXPERIMENTAL
+ 'plate_pcb_clear': False,
+ 'plate_pcb_size': (18.5, 18.5, 5),
+ 'plate_pcb_offset': (0, 0, 0),# this is off of the back of the plate size.
+ ###################################
+
+ ###################################
## SHOW PCB FOR FIT CHECK
###################################
'pcb_width': 18.0,
diff --git a/src/run_config.json b/src/run_config.json
index 54c20bb..29f573a 100644
--- a/src/run_config.json
+++ b/src/run_config.json
@@ -20,7 +20,9 @@
7
],
"keyboard_z_offset": 11,
- "web_thickness": 4.0,
+ "extra_width": 2.5,
+ "extra_height": 1.0,
+ "web_thickness": 5.1,
"post_size": 0.1,
"post_adj": 0,
"thumb_style": "TRACKBALL_ORBYL",
@@ -101,20 +103,20 @@
"orbyl_thumb_screw_xy_locations": [
[
-53,
- -60
+ -68
]
],
"orbyl_separable_thumb_screw_xy_locations": [
[
-53,
- -60
+ -68
],
[
- -67,
- 10
+ -66,
+ 8
],
[
- 8,
+ 10,
-40
]
],
@@ -174,6 +176,8 @@
],
"other_thumb": "DEFAULT",
"tbjs_key_diameter": 70,
+ "tbjs_Uwidth": 1.2,
+ "tbjs_Uheight": 1.2,
"tbjs_translation_offset": [
0,
0,
@@ -236,8 +240,7 @@
"trackball_modular_ball_height": 3.0,
"trackball_modular_ring_height": 10.0,
"trackball_modular_clearance": 0.5,
- "trackball_Usize": 1.5,
- "ball_side": "right",
+ "ball_side": "both",
"ball_diameter": 34.0,
"ball_wall_thickness": 3,
"ball_gap": 1.0,
@@ -268,8 +271,6 @@
"pinky_1_5U": false,
"first_1_5U_row": 0,
"last_1_5U_row": 5,
- "extra_width": 2.5,
- "extra_height": 1.0,
"wall_z_offset": 15,
"wall_x_offset": 5,
"wall_y_offset": 6,
@@ -322,7 +323,7 @@
"sa_double_length": 37.5,
"plate_thickness": 5.1,
"plate_rim": 2.0,
- "clip_thickness": 1.4,
+ "clip_thickness": 1.3,
"clip_undercut": 1.0,
"undercut_transition": 0.2,
"plate_file": null,
@@ -430,12 +431,13 @@
},
"screws_offset": "INSIDE",
"screw_insert_height": 3.8,
- "screw_insert_bottom_radius": 2.655,
- "screw_insert_top_radius": 2.55,
+ "screw_insert_bottom_radius": 1.25,
+ "screw_insert_top_radius": 1.25,
+ "screw_insert_outer_radius": 4.25,
"wire_post_height": 7,
"wire_post_overhang": 3.5,
"wire_post_diameter": 2.6,
- "controller_mount_type": "PCB_MOUNT",
+ "controller_mount_type": "EXTERNAL",
"external_holder_height": 12.5,
"external_holder_width": 28.75,
"external_holder_xoffset": -5.0,
@@ -489,21 +491,32 @@
22
],
"pcb_screw_y_offset": -2,
- "screw_hole_diameter": 2,
+ "screw_hole_diameter": 3,
"base_thickness": 3.0,
"base_offset": 3.0,
"base_rim_thickness": 5.0,
- "screw_cbore_diameter": 4.0,
- "screw_cbore_depth": 2.0,
- "plate_holes": false,
+ "screw_cbore_diameter": 6.0,
+ "screw_cbore_depth": 2.5,
+ "plate_holes": true,
"plate_holes_xy_offset": [
0.0,
0.0
],
"plate_holes_width": 14.3,
"plate_holes_height": 14.3,
- "plate_holes_diameter": 1.7,
+ "plate_holes_diameter": 1.6,
"plate_holes_depth": 20.0,
+ "plate_pcb_clear": false,
+ "plate_pcb_size": [
+ 18.5,
+ 18.5,
+ 5
+ ],
+ "plate_pcb_offset": [
+ 0,
+ 0,
+ 0
+ ],
"pcb_width": 18.0,
"pcb_height": 18.0,
"pcb_thickness": 1.5,