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-rw-r--r--src/dactyl_manuform.py12
-rw-r--r--src/dactyl_manuform_cadquery.py1531
2 files changed, 1537 insertions, 6 deletions
diff --git a/src/dactyl_manuform.py b/src/dactyl_manuform.py
index 95bd192..87f2fde 100644
--- a/src/dactyl_manuform.py
+++ b/src/dactyl_manuform.py
@@ -17,7 +17,7 @@ def rad2deg(rad: float) -> float:
# ######################
-nrows = 5 # key rows
+nrows = 6 # key rows
ncols = 6 # key columns
alpha = pi / 12.0 # curvature of the columns
@@ -95,20 +95,20 @@ plate_offset = 0.0
def single_plate(cylinder_segments=100):
top_wall = sl.cube([keyswitch_width + 3, 1.5, plate_thickness], center=True)
top_wall = sl.translate(
- [0, (1.5 / 2) + (keyswitch_height / 2), plate_thickness / 2]
+ (0, (1.5 / 2) + (keyswitch_height / 2), plate_thickness / 2)
)(top_wall)
left_wall = sl.cube([1.5, keyswitch_height + 3, plate_thickness], center=True)
left_wall = sl.translate(
- [(1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2]
+ ((1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2)
)(left_wall)
side_nub = sl.cylinder(1, 2.75, segments=cylinder_segments, center=True)
side_nub = sl.rotate(rad2deg(pi / 2), [1, 0, 0])(side_nub)
- side_nub = sl.translate([keyswitch_width / 2, 0, 1])(side_nub)
+ side_nub = sl.translate((keyswitch_width / 2, 0, 1))(side_nub)
nub_cube = sl.cube([1.5, 2.75, plate_thickness], center=True)
nub_cube = sl.translate(
- [(1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2]
+ ((1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2)
)(nub_cube)
side_nub = sl.hull()(side_nub, nub_cube)
@@ -1170,7 +1170,7 @@ def screw_insert(column, row, bottom_radius, top_radius, height):
)
shape = screw_insert_shape(bottom_radius, top_radius, height)
- shape = sl.translate([position[0], position[1], height / 2])(shape)
+ shape = sl.translate((position[0], position[1], height / 2))(shape)
return shape
diff --git a/src/dactyl_manuform_cadquery.py b/src/dactyl_manuform_cadquery.py
new file mode 100644
index 0000000..7daf6fb
--- /dev/null
+++ b/src/dactyl_manuform_cadquery.py
@@ -0,0 +1,1531 @@
+import cadquery as cq
+
+import numpy as np
+from numpy import pi
+import os.path as path
+
+from scipy.spatial import ConvexHull as sphull
+
+
+def deg2rad(degrees: float) -> float:
+ return degrees * pi / 180
+
+
+def rad2deg(rad: float) -> float:
+ return rad * 180 / pi
+
+
+# ######################
+# ## Shape parameters ##
+# ######################
+
+show_caps = True
+
+nrows = 5 # key rows
+ncols = 6 # key columns
+
+alpha = pi / 12.0 # curvature of the columns
+beta = pi / 36.0 # curvature of the rows
+centerrow = nrows - 3 # controls front_back tilt
+centercol = 3 # controls left_right tilt / tenting (higher number is more tenting)
+tenting_angle = pi / 12.0 # or, change this for more precise tenting control
+
+if nrows > 5:
+ column_style = "orthographic"
+else:
+ column_style = "standard" # options include :standard, :orthographic, and :fixed
+
+
+# column_style='fixed'
+
+def rotate(shape, angle):
+ # print('rotate()')
+ origin = (0, 0, 0)
+ shape = shape.rotate(axisStartPoint=origin, axisEndPoint=(1, 0, 0), angleDegrees=angle[0])
+ shape = shape.rotate(axisStartPoint=origin, axisEndPoint=(0, 1, 0), angleDegrees=angle[1])
+ shape = shape.rotate(axisStartPoint=origin, axisEndPoint=(0, 0, 1), angleDegrees=angle[2])
+ return shape
+
+
+def translate(shape, vector):
+ # print('translate()')
+ return shape.translate(tuple(vector))
+
+
+def mirror(shape, plane=None):
+ print('mirror()')
+ return shape.mirror(mirrorPlane=plane)
+
+
+def union(shapes):
+ print('union()')
+ shape = None
+ for item in shapes:
+ if shape is None:
+ shape = item
+ else:
+ shape = shape.union(item)
+ return shape
+
+
+def face_from_points(points):
+ # print('face_from_points()')
+ edges = []
+ num_pnts = len(points)
+ for i in range(len(points)):
+ p1 = points[i]
+ p2 = points[(i + 1) % num_pnts]
+ edges.append(
+ cq.Edge.makeLine(
+ cq.Vector(p1[0], p1[1], p1[2]),
+ cq.Vector(p2[0], p2[1], p2[2]),
+ )
+ )
+
+ face = cq.Face.makeFromWires(cq.Wire.assembleEdges(edges))
+
+ return face
+
+
+def hull_from_points(points):
+ print('hull_from_points()')
+ hull_calc = sphull(points)
+ n_faces = len(hull_calc.simplices)
+
+ faces = []
+ for i in range(n_faces):
+ face_items = hull_calc.simplices[i]
+ fpnts = []
+ for item in face_items:
+ fpnts.append(points[item])
+ faces.append(face_from_points(fpnts))
+
+ shape = cq.Solid.makeSolid(cq.Shell.makeShell(faces))
+ shape = cq.Workplane('XY').union(shape)
+ return shape
+
+
+def hull_from_shapes(shapes, points=None):
+ print('hull_from_shapes()')
+ vertices = []
+ for shape in shapes:
+ verts = shape.vertices()
+ for vert in verts.objects:
+ vertices.append(np.array(vert.toTuple()))
+ if points is not None:
+ for point in points:
+ vertices.append(np.array(point))
+
+ shape = hull_from_points(vertices)
+ return shape
+
+
+def tess_hull(shapes, sl_tol=.5, sl_angTol=1):
+ # print('hull_from_shapes()')
+ vertices = []
+ solids = []
+ for wp in shapes:
+ for item in wp.solids().objects:
+ solids.append(item)
+
+ for shape in solids:
+ verts = shape.tessellate(sl_tol, sl_angTol)[0]
+ for vert in verts:
+ vertices.append(np.array(vert.toTuple()))
+
+ shape = hull_from_points(vertices)
+ return shape
+
+
+def column_offset(column: int) -> list:
+ # print('column_offset()')
+ if column == 2:
+ return [0, 2.82, -4.5]
+ elif column >= 4:
+ return [0, -12, 5.64] # original [0 -5.8 5.64]
+ else:
+ return [0, 0, 0]
+
+
+thumb_offsets = [6, -3, 7]
+keyboard_z_offset = (
+ 9 # controls overall height# original=9 with centercol=3# use 16 for centercol=2
+)
+
+extra_width = 2.5 # extra space between the base of keys# original= 2
+extra_height = 1.0 # original= 0.5
+
+wall_z_offset = -15 # length of the first downward_sloping part of the wall (negative)
+wall_xy_offset = 5 # offset in the x and/or y direction for the first downward_sloping part of the wall (negative)
+wall_thickness = 2 # wall thickness parameter# originally 5
+
+## Settings for column_style == :fixed
+## The defaults roughly match Maltron settings
+## http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png
+## fixed_z overrides the z portion of the column ofsets above.
+## NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED.
+fixed_angles = [deg2rad(10), deg2rad(10), 0, 0, 0, deg2rad(-15), deg2rad(-15)]
+fixed_x = [-41.5, -22.5, 0, 20.3, 41.4, 65.5, 89.6] # relative to the middle finger
+fixed_z = [12.1, 8.3, 0, 5, 10.7, 14.5, 17.5]
+fixed_tenting = deg2rad(0)
+
+#######################
+## General variables ##
+#######################
+
+lastrow = nrows - 1
+cornerrow = lastrow - 1
+lastcol = ncols - 1
+
+#################
+## Switch Hole ##
+#################
+
+keyswitch_height = 14.4 ## Was 14.1, then 14.25
+keyswitch_width = 14.4
+
+sa_profile_key_height = 12.7
+
+plate_thickness = 4
+mount_width = keyswitch_width + 3
+mount_height = keyswitch_height + 3
+mount_thickness = plate_thickness
+
+SWITCH_WIDTH = 14
+SWITCH_HEIGHT = 14
+CLIP_THICKNESS = 1.4
+CLIP_UNDERCUT = 1.0
+UNDERCUT_TRANSITION = .2
+
+
+def single_plate1():
+ # print('single_plate()')
+
+ shape = cq.Workplane("XY").box(mount_width, mount_height, mount_thickness)
+ shape = shape.translate((0.0, 0.0, -mount_thickness / 2.0))
+
+ shape_cut = cq.Workplane("XY").box(SWITCH_WIDTH, SWITCH_HEIGHT, mount_thickness * 2)
+ shape_cut = shape_cut.translate((0.0, 0.0, -mount_thickness))
+
+ shape = shape.cut(shape_cut)
+
+ undercut = cq.Workplane("XY").box(
+ SWITCH_WIDTH + 2 * CLIP_UNDERCUT,
+ SWITCH_HEIGHT + 2 * CLIP_UNDERCUT,
+ mount_thickness
+ )
+
+ undercut = undercut.translate((
+ 0.0,
+ 0.0,
+ -CLIP_THICKNESS - mount_thickness / 2.0
+ ))
+
+ if UNDERCUT_TRANSITION > 0:
+ undercut = undercut.faces("+Z").chamfer(UNDERCUT_TRANSITION, CLIP_UNDERCUT)
+
+ shape = shape.cut(undercut)
+
+ shape = shape.translate((0, 0, plate_thickness))
+
+ return shape
+
+
+def single_plate(cylinder_segments=100):
+ top_wall = cq.Workplane("XY").box(keyswitch_width + 3, 1.5, plate_thickness)
+ top_wall = top_wall.translate((0, (1.5 / 2) + (keyswitch_height / 2), plate_thickness / 2))
+
+ left_wall = cq.Workplane("XY").box(1.5, keyswitch_height + 3, plate_thickness)
+ left_wall = left_wall.translate(((1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2))
+
+ side_nub = cq.Workplane("XY").union(cq.Solid.makeCylinder(radius=1, height=2.75))
+ side_nub = side_nub.translate((0, 0, -2.75 / 2.0))
+ side_nub = rotate(side_nub, (90, 0, 0))
+ side_nub = side_nub.translate((keyswitch_width / 2, 0, 1))
+ nub_cube = cq.Workplane("XY").box(1.5, 2.75, plate_thickness)
+ nub_cube = nub_cube.translate(((1.5 / 2) + (keyswitch_width / 2), 0, plate_thickness / 2))
+
+ side_nub2 = tess_hull(shapes=(side_nub, nub_cube))
+ side_nub2 = side_nub2.union(side_nub).union(nub_cube)
+
+ plate_half1 = top_wall.union(left_wall).union(side_nub2)
+ plate_half2 = plate_half1
+ plate_half2 = mirror(plate_half2, 'XZ')
+ plate_half2 = mirror(plate_half2, 'YZ')
+
+ plate = plate_half1.union(plate_half2)
+
+ return plate
+
+
+################
+## SA Keycaps ##
+################
+
+sa_length = 18.25
+sa_double_length = 37.5
+
+
+def sa_cap(Usize=1):
+ # MODIFIED TO NOT HAVE THE ROTATION. NEEDS ROTATION DURING ASSEMBLY
+ sa_length = 18.25
+
+ bw2 = Usize * sa_length / 2
+ bl2 = sa_length / 2
+ m = 0
+ pw2 = 6 * Usize + 1
+ pl2 = 6
+
+ if Usize == 1:
+ m = 17 / 2
+
+ k1 = cq.Workplane('XY').polyline([(bw2, bl2), (bw2, -bl2), (-bw2, -bl2), (-bw2, bl2), (bw2, bl2)])
+ k1 = cq.Wire.assembleEdges(k1.edges().objects)
+ k1 = cq.Workplane('XY').add(cq.Solid.extrudeLinear(outerWire=k1, innerWires=[], vecNormal=cq.Vector(0, 0, 0.1)))
+ k1 = k1.translate((0, 0, 0.05))
+ k2 = cq.Workplane('XY').polyline([(pw2, pl2), (pw2, -pl2), (-pw2, -pl2), (-pw2, pl2), (pw2, pl2)])
+ k2 = cq.Wire.assembleEdges(k2.edges().objects)
+ k2 = cq.Workplane('XY').add(cq.Solid.extrudeLinear(outerWire=k2, innerWires=[], vecNormal=cq.Vector(0, 0, 0.1)))
+ k2 = k2.translate((0, 0, 12.0))
+ if m > 0:
+ m1 = cq.Workplane('XY').polyline([(m, m), (m, -m), (-m, -m), (-m, m), (m, m)])
+ m1 = cq.Wire.assembleEdges(m1.edges().objects)
+ m1 = cq.Workplane('XY').add(cq.Solid.extrudeLinear(outerWire=m1, innerWires=[], vecNormal=cq.Vector(0, 0, 0.1)))
+ m1 = m1.translate((0, 0, 6.0))
+ key_cap = hull_from_shapes((k1, k2, m1))
+ else:
+ key_cap = hull_from_shapes((k1, k2))
+
+ key_cap = key_cap.translate((0, 0, 5 + plate_thickness))
+ # key_cap = key_cap.color((220 / 255, 163 / 255, 163 / 255, 1))
+
+ return key_cap
+
+
+#########################
+## Placement Functions ##
+#########################
+
+
+def rotate_around_x(position, angle):
+ # print('rotate_around_x()')
+ t_matrix = np.array(
+ [
+ [1, 0, 0],
+ [0, np.cos(angle), -np.sin(angle)],
+ [0, np.sin(angle), np.cos(angle)],
+ ]
+ )
+ return np.matmul(t_matrix, position)
+
+
+def rotate_around_y(position, angle):
+ # print('rotate_around_y()')
+ t_matrix = np.array(
+ [
+ [np.cos(angle), 0, np.sin(angle)],
+ [0, 1, 0],
+ [-np.sin(angle), 0, np.cos(angle)],
+ ]
+ )
+ return np.matmul(t_matrix, position)
+
+
+cap_top_height = plate_thickness + sa_profile_key_height
+row_radius = ((mount_height + extra_height) / 2) / (np.sin(alpha / 2)) + cap_top_height
+column_radius = (
+ ((mount_width + extra_width) / 2) / (np.sin(beta / 2))
+ ) + cap_top_height
+column_x_delta = -1 - column_radius * np.sin(beta)
+column_base_angle = beta * (centercol - 2)
+
+
+def apply_key_geometry(
+ shape,
+ translate_fn,
+ rotate_x_fn,
+ rotate_y_fn,
+ column,
+ row,
+ column_style=column_style,
+):
+ print('apply_key_geometry()')
+
+ column_angle = beta * (centercol - column)
+
+ if column_style == "orthographic":
+ column_z_delta = column_radius * (1 - np.cos(column_angle))
+ shape = translate_fn(shape, [0, 0, -row_radius])
+ shape = rotate_x_fn(shape, alpha * (centerrow - row))
+ shape = translate_fn(shape, [0, 0, row_radius])
+ shape = rotate_y_fn(shape, column_angle)
+ shape = translate_fn(
+ shape, [-(column - centercol) * column_x_delta, 0, column_z_delta]
+ )
+ shape = translate_fn(shape, column_offset(column))
+
+ elif column_style == "fixed":
+ shape = rotate_y_fn(shape, fixed_angles[column])
+ shape = translate_fn(shape, [fixed_x[column], 0, fixed_z[column]])
+ shape = translate_fn(shape, [0, 0, -(row_radius + fixed_z[column])])
+ shape = rotate_x_fn(shape, alpha * (centerrow - row))
+ shape = translate_fn(shape, [0, 0, row_radius + fixed_z[column]])
+ shape = rotate_y_fn(shape, fixed_tenting)
+ shape = translate_fn(shape, [0, column_offset(column)[1], 0])
+
+ else:
+ shape = translate_fn(shape, [0, 0, -row_radius])
+ shape = rotate_x_fn(shape, alpha * (centerrow - row))
+ shape = translate_fn(shape, [0, 0, row_radius])
+ shape = translate_fn(shape, [0, 0, -column_radius])
+ shape = rotate_y_fn(shape, column_angle)
+ shape = translate_fn(shape, [0, 0, column_radius])
+ shape = translate_fn(shape, column_offset(column))
+
+ shape = rotate_y_fn(shape, tenting_angle)
+ shape = translate_fn(shape, [0, 0, keyboard_z_offset])
+
+ return shape
+
+
+def x_rot(shape, angle):
+ # print('x_rot()')
+ return rotate(shape, [rad2deg(angle), 0, 0])
+
+
+def y_rot(shape, angle):
+ # print('y_rot()')
+ return rotate(shape, [0, rad2deg(angle), 0])
+
+
+def key_place(shape, column, row):
+ print('key_place()')
+ return apply_key_geometry(shape, translate, x_rot, y_rot, column, row)
+
+
+def add_translate(shape, xyz):
+ print('add_translate()')
+ vals = []
+ for i in range(len(shape)):
+ vals.append(shape[i] + xyz[i])
+ return vals
+
+
+def key_position(position, column, row):
+ print('key_position()')
+ return apply_key_geometry(
+ position, add_translate, rotate_around_x, rotate_around_y, column, row
+ )
+
+
+def key_holes():
+ print('key_holes()')
+ # hole = single_plate()
+ holes = []
+ for column in range(ncols):
+ for row in range(nrows):
+ if (column in [2, 3]) or (not row == lastrow):
+ holes.append(key_place(single_plate(), column, row))
+
+ shape = union(holes)
+
+ return shape
+
+
+def caps():
+ caps = None
+ for column in range(ncols):
+ for row in range(nrows):
+ if (column in [2, 3]) or (not row == lastrow):
+ if caps is None:
+ caps = key_place(sa_cap(), column, row)
+ else:
+ caps = caps.add(key_place(sa_cap(), column, row))
+
+ return caps
+
+
+####################
+## Web Connectors ##
+####################
+
+web_thickness = 3.5 + .5
+post_size = 0.1
+
+
+def web_post():
+ print('web_post()')
+ post = cq.Workplane("XY").box(post_size, post_size, web_thickness)
+ post = post.translate((0, 0, plate_thickness - (web_thickness / 2)))
+ return post
+
+
+post_adj = post_size / 2
+
+
+def web_post_tr():
+ # print('web_post_tr()')
+ return web_post().translate(((mount_width / 2) - post_adj, (mount_height / 2) - post_adj, 0))
+
+
+def web_post_tl():
+ # print('web_post_tl()')
+ return web_post().translate((-(mount_width / 2) + post_adj, (mount_height / 2) - post_adj, 0))
+
+
+def web_post_bl():
+ # print('web_post_bl()')
+ return web_post().translate((-(mount_width / 2) + post_adj, -(mount_height / 2) + post_adj, 0))
+
+
+def web_post_br():
+ # print('web_post_br()')
+ return web_post().translate(((mount_width / 2) - post_adj, -(mount_height / 2) + post_adj, 0))
+
+
+def triangle_hulls(shapes):
+ print('triangle_hulls()')
+ hulls = [cq.Workplane('XY')]
+ for i in range(len(shapes) - 2):
+ hulls.append(hull_from_shapes(shapes[i: (i + 3)]))
+
+ return union(hulls)
+
+
+def connectors():
+ print('connectors()')
+ hulls = []
+ for column in range(ncols - 1):
+ for row in range(lastrow): # need to consider last_row?
+ # for row in range(nrows): # need to consider last_row?
+ places = []
+ places.append(key_place(web_post_tl(), column + 1, row))
+ places.append(key_place(web_post_tr(), column, row))
+ places.append(key_place(web_post_bl(), column + 1, row))
+ places.append(key_place(web_post_br(), column, row))
+ hulls.append(triangle_hulls(places))
+
+ for column in range(ncols):
+ # for row in range(nrows-1):
+ for row in range(cornerrow):
+ places = []
+ places.append(key_place(web_post_bl(), column, row))
+ places.append(key_place(web_post_br(), column, row))
+ places.append(key_place(web_post_tl(), column, row + 1))
+ places.append(key_place(web_post_tr(), column, row + 1))
+ hulls.append(triangle_hulls(places))
+
+ for column in range(ncols - 1):
+ # for row in range(nrows-1): # need to consider last_row?
+ for row in range(cornerrow): # need to consider last_row?
+ places = []
+ places.append(key_place(web_post_br(), column, row))
+ places.append(key_place(web_post_tr(), column, row + 1))
+ places.append(key_place(web_post_bl(), column + 1, row))
+ places.append(key_place(web_post_tl(), column + 1, row + 1))
+ hulls.append(triangle_hulls(places))
+
+ return union(hulls)
+
+
+############
+## Thumbs ##
+############
+
+
+def thumborigin():
+ # print('thumborigin()')
+ origin = key_position([mount_width / 2, -(mount_height / 2), 0], 1, cornerrow)
+ for i in range(len(origin)):
+ origin[i] = origin[i] + thumb_offsets[i]
+ return origin
+
+
+def thumb_tr_place(shape):
+ print('thumb_tr_place()')
+ shape = rotate(shape, [10, -23, 10])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-12, -16, 3])
+ return shape
+
+
+def thumb_tl_place(shape):
+ print('thumb_tl_place()')
+ shape = rotate(shape, [10, -23, 10])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-32, -15, -2])
+ return shape
+
+
+def thumb_mr_place(shape):
+ print('thumb_mr_place()')
+ shape = rotate(shape, [-6, -34, 48])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-29, -40, -13])
+ return shape
+
+
+def thumb_ml_place(shape):
+ print('thumb_ml_place()')
+ shape = rotate(shape, [6, -34, 40])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-51, -25, -12])
+ return shape
+
+
+def thumb_br_place(shape):
+ print('thumb_br_place()')
+ shape = rotate(shape, [-16, -33, 54])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-37.8, -55.3, -25.3])
+ return shape
+
+
+def thumb_bl_place(shape):
+ print('thumb_bl_place()')
+ shape = rotate(shape, [-4, -35, 52])
+ shape = shape.translate(thumborigin())
+ shape = shape.translate([-56.3, -43.3, -23.5])
+ return shape
+
+
+def thumb_1x_layout(shape, cap=False):
+ print('thumb_1x_layout()')
+ if cap:
+ shapes = thumb_mr_place(shape)
+ shapes = shapes.add(thumb_ml_place(shape))
+ shapes = shapes.add(thumb_br_place(shape))
+ shapes = shapes.add(thumb_bl_place(shape))
+ else:
+ shapes = union(
+ [
+ thumb_mr_place(shape),
+ thumb_ml_place(shape),
+ thumb_br_place(shape),
+ thumb_bl_place(shape),
+ ]
+ )
+ return shapes
+
+
+def thumb_15x_layout(shape, cap=False):
+ print('thumb_15x_layout()')
+ if cap:
+ shape = rotate(shape, (0, 0, 90))
+ return thumb_tr_place(shape).add(thumb_tl_place(shape).solids().objects[0])
+ else:
+ return thumb_tr_place(shape).union(thumb_tl_place(shape))
+
+
+def double_plate():
+ print('double_plate()')
+ plate_height = (sa_double_length - mount_height) / 3
+ # plate_height = (2*sa_length-mount_height) / 3
+ top_plate = cq.Workplane("XY").box(mount_width, plate_height, web_thickness)
+ top_plate = translate(top_plate,
+ [0, (plate_height + mount_height) / 2, plate_thickness - (web_thickness / 2)]
+ )
+ return union((top_plate, mirror(top_plate, 'XZ')))
+
+
+def thumbcaps():
+ t1 = thumb_1x_layout(sa_cap(1), cap=True)
+ # t15 = thumb_15x_layout(rotate(sa_cap(1.5), [0, 0, pi / 2]), cap=True)
+ t15 = thumb_15x_layout(sa_cap(1.5), cap=True)
+ return t1.add(t15)
+
+
+def thumb():
+ print('thumb()')
+ shape = thumb_1x_layout(single_plate())
+ shape = shape.union(thumb_15x_layout(single_plate()))
+ shape = shape.union(thumb_15x_layout(double_plate()))
+ return shape
+
+
+def thumb_post_tr():
+ print('thumb_post_tr()')
+ return translate(web_post(),
+ [(mount_width / 2) - post_adj, (mount_height / 1.15) - post_adj, 0]
+ )
+
+
+def thumb_post_tl():
+ print('thumb_post_tl()')
+ return translate(web_post(),
+ [-(mount_width / 2) + post_adj, (mount_height / 1.15) - post_adj, 0]
+ )
+
+
+def thumb_post_bl():
+ print('thumb_post_bl()')
+ return translate(web_post(),
+ [-(mount_width / 2) + post_adj, -(mount_height / 1.15) + post_adj, 0]
+ )
+
+
+def thumb_post_br():
+ print('thumb_post_br()')
+ return translate(web_post(),
+ [(mount_width / 2) - post_adj, -(mount_height / 1.15) + post_adj, 0]
+ )
+
+
+def thumb_connectors():
+ print('thumb_connectors()')
+ hulls = []
+
+ # Top two
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_tl_place(thumb_post_tr()),
+ thumb_tl_place(thumb_post_br()),
+ thumb_tr_place(thumb_post_tl()),
+ thumb_tr_place(thumb_post_bl()),
+ ]
+ )
+ )
+
+ # bottom two on the right
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_br_place(web_post_tr()),
+ thumb_br_place(web_post_br()),
+ thumb_mr_place(web_post_tl()),
+ thumb_mr_place(web_post_bl()),
+ ]
+ )
+ )
+
+ # bottom two on the left
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_br_place(web_post_tr()),
+ thumb_br_place(web_post_br()),
+ thumb_mr_place(web_post_tl()),
+ thumb_mr_place(web_post_bl()),
+ ]
+ )
+ )
+ # centers of the bottom four
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_bl_place(web_post_tr()),
+ thumb_bl_place(web_post_br()),
+ thumb_ml_place(web_post_tl()),
+ thumb_ml_place(web_post_bl()),
+ ]
+ )
+ )
+
+ # top two to the middle two, starting on the left
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_br_place(web_post_tl()),
+ thumb_bl_place(web_post_bl()),
+ thumb_br_place(web_post_tr()),
+ thumb_bl_place(web_post_br()),
+ thumb_mr_place(web_post_tl()),
+ thumb_ml_place(web_post_bl()),
+ thumb_mr_place(web_post_tr()),
+ thumb_ml_place(web_post_br()),
+ ]
+ )
+ )
+
+ # top two to the main keyboard, starting on the left
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_tl_place(thumb_post_tl()),
+ thumb_ml_place(web_post_tr()),
+ thumb_tl_place(thumb_post_bl()),
+ thumb_ml_place(web_post_br()),
+ thumb_tl_place(thumb_post_br()),
+ thumb_mr_place(web_post_tr()),
+ thumb_tr_place(thumb_post_bl()),
+ thumb_mr_place(web_post_br()),
+ thumb_tr_place(thumb_post_br()),
+ ]
+ )
+ )
+
+ hulls.append(
+ triangle_hulls(
+ [
+ thumb_tl_place(thumb_post_tl()),
+ key_place(web_post_bl(), 0, cornerrow),
+ thumb_tl_place(thumb_post_tr()),
+ key_place(web_post_br(), 0, cornerrow),
+ thumb_tr_place(thumb_post_tl()),
+ key_place(web_post_bl(), 1, cornerrow),
+ thumb_tr_place(thumb_post_tr()),
+ key_place(web_post_br(), 1, cornerrow),
+ key_place(web_post_tl(), 2, lastrow),
+ key_place(web_post_bl(), 2, lastrow),
+ thumb_tr_place(thumb_post_tr()),
+ key_place(web_post_bl(), 2, lastrow),
+ thumb_tr_place(thumb_post_br()),
+ key_place(web_post_br(), 2, lastrow),
+ key_place(web_post_bl(), 3, lastrow),
+ key_place(web_post_tr(), 2, lastrow),
+ key_place(web_post_tl(), 3, lastrow),
+ key_place(web_post_bl(), 3, cornerrow),
+ key_place(web_post_tr(), 3, lastrow),
+ key_place(web_post_br(), 3, cornerrow),
+ key_place(web_post_bl(), 4, cornerrow),
+ ]
+ )
+ )
+
+ hulls.append(
+ triangle_hulls(
+ [
+ key_place(web_post_br(), 1, cornerrow),
+ key_place(web_post_tl(), 2, lastrow),
+ key_place(web_post_bl(), 2, cornerrow),
+ key_place(web_post_tr(), 2, lastrow),
+ key_place(web_post_br(), 2, cornerrow),
+ key_place(web_post_bl(), 3, cornerrow),
+ ]
+ )
+ )
+
+ hulls.append(
+ triangle_hulls(
+ [
+ key_place(web_post_tr(), 3, lastrow),
+ key_place(web_post_br(), 3, lastrow),
+ key_place(web_post_tr(), 3, lastrow),
+ key_place(web_post_bl(), 4, cornerrow),
+ ]
+ )
+ )
+
+ return union(hulls)
+
+
+##########
+## Case ##
+##########
+
+
+def bottom_hull(p, height=0.001):
+ print("bottom_hull()")
+ shape = None
+ for item in p:
+ # proj = sl.projection()(p)
+ # t_shape = sl.linear_extrude(height=height, twist=0, convexity=0, center=True)(
+ # proj
+ # )
+ vertices = []
+ verts = item.faces('<Z').vertices()
+ for vert in verts.objects:
+ v0 = vert.toTuple()
+ v1 = [v0[0], v0[1], -10]
+ vertices.append(np.array(v0))
+ vertices.append(np.array(v1))
+
+ t_shape = hull_from_points(vertices)
+
+ # t_shape = translate(t_shape, [0, 0, height / 2 - 10])
+
+ if shape is None:
+ shape = t_shape
+
+ for shp in (*p, shape, t_shape):
+ try:
+ shp.vertices()
+ except:
+ 0
+ # shape = shape.union(hull_from_shapes((item, shape, t_shape)))
+ shape = shape.union(hull_from_shapes((shape, t_shape)))
+ # shape = shape.union(t_shape)
+
+ return shape
+
+
+left_wall_x_offset = 10
+left_wall_z_offset = 3
+
+
+def left_key_position(row, direction):
+ print("left_key_position()")
+ pos = np.array(
+ key_position([-mount_width * 0.5, direction * mount_height * 0.5, 0], 0, row)
+ )
+ return list(pos - np.array([left_wall_x_offset, 0, left_wall_z_offset]))
+
+
+def left_key_place(shape, row, direction):
+ print("left_key_place()")
+ pos = left_key_position(row, direction)
+ return shape.translate(pos)
+
+
+def wall_locate1(dx, dy):
+ print("wall_locate1()")
+ return [dx * wall_thickness, dy * wall_thickness, -1]
+
+
+def wall_locate2(dx, dy):
+ print("wall_locate2()")
+ return [dx * wall_xy_offset, dy * wall_xy_offset, wall_z_offset]
+
+
+def wall_locate3(dx, dy):
+ print("wall_locate3()")
+ return [
+ dx * (wall_xy_offset + wall_thickness),
+ dy * (wall_xy_offset + wall_thickness),
+ wall_z_offset,
+ ]
+
+
+def wall_brace(place1, dx1, dy1, post1, place2, dx2, dy2, post2):
+ print("wall_brace()")
+ hulls = []
+
+ hulls.append(place1(post1))
+ hulls.append(place1(translate(post1, wall_locate1(dx1, dy1))))
+ hulls.append(place1(translate(post1, wall_locate2(dx1, dy1))))
+ hulls.append(place1(translate(post1, wall_locate3(dx1, dy1))))
+
+ hulls.append(place2(post2))
+ hulls.append(place2(translate(post2, wall_locate1(dx2, dy2))))
+ hulls.append(place2(translate(post2, wall_locate2(dx2, dy2))))
+ hulls.append(place2(translate(post2, wall_locate3(dx2, dy2))))
+ shape1 = hull_from_shapes(hulls)
+
+ hulls = []
+ hulls.append(place1(translate(post1, wall_locate2(dx1, dy1))))
+ hulls.append(place1(translate(post1, wall_locate3(dx1, dy1))))
+ hulls.append(place2(translate(post2, wall_locate2(dx2, dy2))))
+ hulls.append(place2(translate(post2, wall_locate3(dx2, dy2))))
+ shape2 = bottom_hull(hulls)
+
+ return shape1.union(shape2)
+ # return shape1
+
+
+def key_wall_brace(x1, y1, dx1, dy1, post1, x2, y2, dx2, dy2, post2):
+ print("key_wall_brace()")
+ return wall_brace(
+ (lambda shape: key_place(shape, x1, y1)),
+ dx1,
+ dy1,
+ post1,
+ (lambda shape: key_place(shape, x2, y2)),
+ dx2,
+ dy2,
+ post2,
+ )
+
+
+def back_wall():
+ print("back_wall()")
+ x = 0
+ shape = cq.Workplane('XY')
+ shape = shape.union(key_wall_brace(x, 0, 0, 1, web_post_tl(), x, 0, 0, 1, web_post_tr()))
+ for i in range(ncols - 1):
+ x = i + 1
+ shape = shape.union(key_wall_brace(x, 0, 0, 1, web_post_tl(), x, 0, 0, 1, web_post_tr()))
+ shape = shape.union(key_wall_brace(
+ x, 0, 0, 1, web_post_tl(), x - 1, 0, 0, 1, web_post_tr()
+ ))
+ shape = shape.union(key_wall_brace(
+ lastcol, 0, 0, 1, web_post_tr(), lastcol, 0, 1, 0, web_post_tr()
+ ))
+ return shape
+
+
+def right_wall():
+ print("right_wall()")
+ y = 0
+ shape = cq.Workplane('XY')
+ shape = shape.union(
+ key_wall_brace(
+ lastcol, y, 1, 0, web_post_tr(), lastcol, y, 1, 0, web_post_br()
+ )
+ )
+ for i in range(lastrow - 1):
+ y = i + 1
+ shape = shape.union(key_wall_brace(
+ lastcol, y, 1, 0, web_post_tr(), lastcol, y, 1, 0, web_post_br()
+ ))
+ shape = shape.union(key_wall_brace(
+ lastcol, y, 1, 0, web_post_br(), lastcol, y - 1, 1, 0, web_post_tr()
+ ))
+ shape = shape.union(key_wall_brace(
+ lastcol,
+ cornerrow,
+ 0,
+ -1,
+ web_post_br(),
+ lastcol,
+ cornerrow,
+ 1,
+ 0,
+ web_post_br(),
+ ))
+ return shape
+
+
+def left_wall():
+ print('left_wall()')
+ shape = cq.Workplane('XY')
+ shape = shape.union(wall_brace(
+ (lambda sh: key_place(sh, 0, 0)),
+ 0,
+ 1,
+ web_post_tl(),
+ (lambda sh: left_key_place(sh, 0, 1)),
+ 0,
+ 1,
+ web_post(),
+ ))
+
+ shape = shape.union(wall_brace(
+ (lambda sh: left_key_place(sh, 0, 1)),
+ 0,
+ 1,
+ web_post(),
+ (lambda sh: left_key_place(sh, 0, 1)),
+ -1,
+ 0,
+ web_post(),
+ ))
+
+ for i in range(lastrow):
+ y = i
+ temp_shape1 = wall_brace(
+ (lambda sh: left_key_place(sh, y, 1)),
+ -1,
+ 0,
+ web_post(),
+ (lambda sh: left_key_place(sh, y, -1)),
+ -1,
+ 0,
+ web_post(),
+ )
+ temp_shape2 = hull_from_shapes((
+ key_place(web_post_tl(), 0, y),
+ key_place(web_post_bl(), 0, y),
+ left_key_place(web_post(), y, 1),
+ left_key_place(web_post(), y, -1),
+ ))
+ shape = shape.union(temp_shape1)
+ shape = shape.union(temp_shape2)
+
+ for i in range(lastrow - 1):
+ y = i + 1
+ temp_shape1 = wall_brace(
+ (lambda sh: left_key_place(sh, y - 1, -1)),
+ -1,
+ 0,
+ web_post(),
+ (lambda sh: left_key_place(sh, y, 1)),
+ -1,
+ 0,
+ web_post(),
+ )
+ temp_shape2 = hull_from_shapes((
+ key_place(web_post_tl(), 0, y),
+ key_place(web_post_bl(), 0, y - 1),
+ left_key_place(web_post(), y, 1),
+ left_key_place(web_post(), y - 1, -1),
+ ))
+ shape = shape.union(temp_shape1)
+ shape = shape.union(temp_shape2)
+
+ return shape
+
+
+def front_wall():
+ print('front_wall()')
+ shape = cq.Workplane('XY')
+ shape = shape.union(
+ key_wall_brace(
+ lastcol, 0, 0, 1, web_post_tr(), lastcol, 0, 1, 0, web_post_tr()
+ )
+ )
+ shape = shape.union(key_wall_brace(
+ 3, lastrow, 0, -1, web_post_bl(), 3, lastrow, 0.5, -1, web_post_br()
+ ))
+ shape = shape.union(key_wall_brace(
+ 3, lastrow, 0.5, -1, web_post_br(), 4, cornerrow, 1, -1, web_post_bl()
+ ))
+ for i in range(ncols - 4):
+ x = i + 4
+ shape = shape.union(key_wall_brace(
+ x, cornerrow, 0, -1, web_post_bl(), x, cornerrow, 0, -1, web_post_br()
+ ))
+ for i in range(ncols - 5):
+ x = i + 5
+ shape = shape.union(key_wall_brace(
+ x, cornerrow, 0, -1, web_post_bl(), x - 1, cornerrow, 0, -1, web_post_br()
+ ))
+
+ return shape
+
+
+def thumb_walls():
+ print('thumb_walls()')
+ # thumb, walls
+ shape = cq.Workplane('XY')
+ shape = shape.union(
+ wall_brace(
+ thumb_mr_place, 0, -1, web_post_br(), thumb_tr_place, 0, -1, thumb_post_br()
+ )
+ )
+ shape = shape.union(wall_brace(
+ thumb_mr_place, 0, -1, web_post_br(), thumb_mr_place, 0, -1, web_post_bl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_br_place, 0, -1, web_post_br(), thumb_br_place, 0, -1, web_post_bl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_ml_place, -0.3, 1, web_post_tr(), thumb_ml_place, 0, 1, web_post_tl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_bl_place, 0, 1, web_post_tr(), thumb_bl_place, 0, 1, web_post_tl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_br_place, -1, 0, web_post_tl(), thumb_br_place, -1, 0, web_post_bl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_bl_place, -1, 0, web_post_tl(), thumb_bl_place, -1, 0, web_post_bl()
+ ))
+ # thumb, corners
+ shape = shape.union(wall_brace(
+ thumb_br_place, -1, 0, web_post_bl(), thumb_br_place, 0, -1, web_post_bl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_bl_place, -1, 0, web_post_tl(), thumb_bl_place, 0, 1, web_post_tl()
+ ))
+ # thumb, tweeners
+ shape = shape.union(wall_brace(
+ thumb_mr_place, 0, -1, web_post_bl(), thumb_br_place, 0, -1, web_post_br()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_ml_place, 0, 1, web_post_tl(), thumb_bl_place, 0, 1, web_post_tr()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_bl_place, -1, 0, web_post_bl(), thumb_br_place, -1, 0, web_post_tl()
+ ))
+ shape = shape.union(wall_brace(
+ thumb_tr_place,
+ 0,
+ -1,
+ thumb_post_br(),
+ (lambda sh: key_place(sh, 3, lastrow)),
+ 0,
+ -1,
+ web_post_bl(),
+ ))
+
+ return shape
+
+
+def thumb_connection():
+ print('thumb_connection()')
+ shape = cq.Workplane('XY')
+ # clunky bit on the top left thumb connection (normal connectors don't work well)
+ shape = shape.union(bottom_hull(
+ [
+ left_key_place(
+ translate(web_post(), wall_locate2(-1, 0)), cornerrow, -1
+ ),
+ left_key_place(
+ translate(web_post(), wall_locate3(-1, 0)), cornerrow, -1
+ ),
+ thumb_ml_place(translate(web_post_tr(), wall_locate2(-0.3, 1))),
+ thumb_ml_place(translate(web_post_tr(), wall_locate3(-0.3, 1))),
+ ]
+ ))
+
+ # shape = shape.union(hull_from_shapes(
+
+ shape = shape.union(
+ hull_from_shapes(
+ [
+ left_key_place(
+ translate(web_post(), wall_locate2(-1, 0)), cornerrow, -1
+ ),
+ left_key_place(
+ translate(web_post(), wall_locate3(-1, 0)), cornerrow, -1
+ ),
+ thumb_ml_place(translate(web_post_tr(), wall_locate2(-0.3, 1))),
+ thumb_ml_place(translate(web_post_tr(), wall_locate3(-0.3, 1))),
+ thumb_tl_place(thumb_post_tl()),
+ ]
+ )
+ ) # )
+
+ shape = shape.union(hull_from_shapes(
+ [
+ left_key_place(web_post(), cornerrow, -1),
+ left_key_place(
+ translate(web_post(), wall_locate1(-1, 0)), cornerrow, -1
+ ),
+ left_key_place(
+ translate(web_post(), wall_locate2(-1, 0)), cornerrow, -1
+ ),
+ left_key_place(
+ translate(web_post(), wall_locate3(-1, 0)), cornerrow, -1
+ ),
+ thumb_tl_place(thumb_post_tl()),
+ ]
+ ))
+
+ shape = shape.union(hull_from_shapes(
+ [
+ left_key_place(web_post(), cornerrow, -1),
+ left_key_place(
+ translate(web_post(), wall_locate1(-1, 0)), cornerrow, -1
+ ),
+ key_place(web_post_bl(), 0, cornerrow),
+ key_place(translate(web_post_bl(), wall_locate1(-1, 0)), 0, cornerrow),
+ thumb_tl_place(thumb_post_tl()),
+ ]
+ ))
+
+ shape = shape.union(hull_from_shapes(
+ [
+ thumb_ml_place(web_post_tr()),
+ thumb_ml_place(translate(web_post_tr(), wall_locate1(-0.3, 1))),
+ thumb_ml_place(translate(web_post_tr(), wall_locate2(-0.3, 1))),
+ thumb_ml_place(translate(web_post_tr(), wall_locate3(-0.3, 1))),
+ thumb_tl_place(thumb_post_tl()),
+ ]
+ ))
+
+ return shape
+
+
+def case_walls():
+ print('case_walls()')
+ shape = cq.Workplane('XY')
+ return (
+ union([
+ shape,
+ back_wall(),
+ left_wall(),
+ right_wall(),
+ front_wall(),
+ thumb_walls(),
+ thumb_connection(),
+ ])
+ )
+
+
+rj9_start = list(
+ np.array([0, -3, 0])
+ + np.array(
+ key_position(
+ list(np.array(wall_locate3(0, 1)) + np.array([0, (mount_height / 2), 0])),
+ 0,
+ 0,
+ )
+ )
+)
+
+rj9_position = (rj9_start[0], rj9_start[1], 11)
+
+
+def rj9_cube():
+ print('rj9_cube()')
+ shape = cq.Workplane("XY").box(14.78, 13, 22.38)
+
+ return shape
+
+
+def rj9_space():
+ print('rj9_space()')
+ return rj9_cube().translate(rj9_position)
+
+
+def rj9_holder():
+ print('rj9_holder()')
+ shape = cq.Workplane("XY").box(10.78, 9, 18.38).translate((0, 2, 0))
+ shape = shape.union(cq.Workplane("XY").box(10.78, 13, 5).translate((0, 0, 5)))
+ shape = rj9_cube().cut(shape)
+ shape = shape.translate(rj9_position)
+
+ return shape
+
+
+usb_holder_position = key_position(
+ list(np.array(wall_locate2(0, 1)) + np.array([0, (mount_height / 2), 0])), 1, 0
+)
+usb_holder_size = [6.5, 10.0, 13.6]
+usb_holder_thickness = 4
+
+
+def usb_holder():
+ print('usb_holder()')
+ shape = cq.Workplane("XY").box(
+ usb_holder_size[0] + usb_holder_thickness,
+ usb_holder_size[1],
+ usb_holder_size[2] + usb_holder_thickness,
+ )
+ shape = shape.translate(
+ (
+ usb_holder_position[0],
+ usb_holder_position[1],
+ (usb_holder_size[2] + usb_holder_thickness) / 2,
+ )
+ )
+ return shape
+
+
+def usb_holder_hole():
+ print('usb_holder_hole()')
+ shape = cq.Workplane("XY").box(*usb_holder_size)
+ shape = shape.translate(
+ (
+ usb_holder_position[0],
+ usb_holder_position[1],
+ (usb_holder_size[2] + usb_holder_thickness) / 2,
+ )
+ )
+ return shape
+
+
+teensy_width = 20
+teensy_height = 12
+teensy_length = 33
+teensy2_length = 53
+teensy_pcb_thickness = 2
+teensy_holder_width = 7 + teensy_pcb_thickness
+teensy_holder_height = 6 + teensy_width
+teensy_offset_height = 5
+teensy_holder_top_length = 18
+teensy_top_xy = key_position(wall_locate3(-1, 0), 0, centerrow - 1)
+teensy_bot_xy = key_position(wall_locate3(-1, 0), 0, centerrow + 1)
+teensy_holder_length = teensy_top_xy[1] - teensy_bot_xy[1]
+teensy_holder_offset = -teensy_holder_length / 2
+teensy_holder_top_offset = (teensy_holder_top_length / 2) - teensy_holder_length
+
+
+def teensy_holder():
+ print('teensy_holder()')
+ s1 = cq.Workplane("XY").box(3, teensy_holder_length, 6 + teensy_width)
+ s1 = translate(s1, [1.5, teensy_holder_offset, 0])
+
+ s2 = cq.Workplane("XY").box(teensy_pcb_thickness, teensy_holder_length, 3)
+ s2 = translate(s2,
+ (
+ (teensy_pcb_thickness / 2) + 3,
+ teensy_holder_offset,
+ -1.5 - (teensy_width / 2),
+ )
+ )
+
+ s3 = cq.Workplane("XY").box(teensy_pcb_thickness, teensy_holder_top_length, 3)
+ s3 = translate(s3,
+ [
+ (teensy_pcb_thickness / 2) + 3,
+ teensy_holder_top_offset,
+ 1.5 + (teensy_width / 2),
+ ]
+ )
+
+ s4 = cq.Workplane("XY").box(4, teensy_holder_top_length, 4)
+ s4 = translate(s4,
+ [teensy_pcb_thickness + 5, teensy_holder_top_offset, 1 + (teensy_width / 2)]
+ )
+
+ shape = union((s1, s2, s3, s4))
+
+ shape = shape.translate([-teensy_holder_width, 0, 0])
+ shape = shape.translate([-1.4, 0, 0])
+ shape = translate(shape,
+ [teensy_top_xy[0], teensy_top_xy[1] - 1, (6 + teensy_width) / 2]
+ )
+
+ return shape
+
+
+def screw_insert_shape(bottom_radius, top_radius, height):
+ print('screw_insert_shape()')
+ if bottom_radius == top_radius:
+ base = cq.Workplane('XY').union(cq.Solid.makeCylinder(radius=bottom_radius, height=height)).translate(
+ (0, 0, -height / 2)
+ )
+ else:
+ base = cq.Workplane('XY').union(
+ cq.Solid.makeCone(radius1=bottom_radius, radius2=top_radius, height=height)).translate((0, 0, -height / 2))
+
+ shape = union((
+ base,
+ cq.Workplane('XY').union(cq.Solid.makeSphere(top_radius)).translate((0, 0, (height / 2))),
+ ))
+ return shape
+
+
+def screw_insert(column, row, bottom_radius, top_radius, height):
+ print('screw_insert()')
+ shift_right = column == lastcol
+ shift_left = column == 0
+ shift_up = (not (shift_right or shift_left)) and (row == 0)
+ shift_down = (not (shift_right or shift_left)) and (row >= lastrow)
+
+ if shift_up:
+ position = key_position(
+ list(np.array(wall_locate2(0, 1)) + np.array([0, (mount_height / 2), 0])),
+ column,
+ row,
+ )
+ elif shift_down:
+ position = key_position(
+ list(np.array(wall_locate2(0, -1)) - np.array([0, (mount_height / 2), 0])),
+ column,
+ row,
+ )
+ elif shift_left:
+ position = list(
+ np.array(left_key_position(row, 0)) + np.array(wall_locate3(-1, 0))
+ )
+ else:
+ position = key_position(
+ list(np.array(wall_locate2(1, 0)) + np.array([(mount_height / 2), 0, 0])),
+ column,
+ row,
+ )
+
+ shape = screw_insert_shape(bottom_radius, top_radius, height)
+ shape = shape.translate([position[0], position[1], height / 2])
+
+ return shape
+
+
+def screw_insert_all_shapes(bottom_radius, top_radius, height):
+ print('screw_insert_all_shapes()')
+ shape = (
+ screw_insert(0, 0, bottom_radius, top_radius, height),
+ screw_insert(0, lastrow, bottom_radius, top_radius, height),
+ screw_insert(2, lastrow + 0.3, bottom_radius, top_radius, height),
+ screw_insert(3, 0, bottom_radius, top_radius, height),
+ screw_insert(lastcol, 1, bottom_radius, top_radius, height),
+ )
+
+ return shape
+
+
+screw_insert_height = 3.8
+screw_insert_bottom_radius = 5.31 / 2
+screw_insert_top_radius = 5.1 / 2
+screw_insert_holes = screw_insert_all_shapes(
+ screw_insert_bottom_radius, screw_insert_top_radius, screw_insert_height
+)
+screw_insert_outers = screw_insert_all_shapes(
+ screw_insert_bottom_radius + 1.6,
+ screw_insert_top_radius + 1.6,
+ screw_insert_height + 1.5,
+)
+screw_insert_screw_holes = screw_insert_all_shapes(1.7, 1.7, 350)
+
+wire_post_height = 7
+wire_post_overhang = 3.5
+wire_post_diameter = 2.6
+
+
+def wire_post(direction, offset):
+ print('wire_post()')
+ s1 = cq.Workplane("XY").box(
+ wire_post_diameter, wire_post_diameter, wire_post_height
+ )
+ s1 = translate(s1, [0, -wire_post_diameter * 0.5 * direction, 0])
+
+ s2 = cq.Workplane("XY").box(
+ wire_post_diameter, wire_post_overhang, wire_post_diameter
+ )
+ s2 = translate(s2,
+ [0, -wire_post_overhang * 0.5 * direction, -wire_post_height / 2]
+ )
+
+ shape = union((s1, s2))
+ shape = shape.translate([0, -offset, (-wire_post_height / 2) + 3])
+ shape = rotate(shape, [-alpha / 2, 0, 0])
+ shape = shape.translate((3, -mount_height / 2, 0))
+
+ return shape
+
+
+def wire_posts():
+ print('wire_posts()')
+ shape = thumb_ml_place(wire_post(1, 0).translate([-5, 0, -2]))
+ shape = shape.union(thumb_ml_place(wire_post(-1, 6).translate([0, 0, -2.5])))
+ shape = shape.union(thumb_ml_place(wire_post(1, 0).translate([5, 0, -2])))
+
+ for column in range(lastcol):
+ for row in range(lastrow - 1):
+ shape = union([
+ shape,
+ key_place(wire_post(1, 0).translate([-5, 0, 0]), column, row),
+ key_place(wire_post(-1, 6).translate([0, 0, 0]), column, row),
+ key_place(wire_post(1, 0).translate([5, 0, 0]), column, row),
+ ])
+ return shape
+
+
+def model_right():
+ print('model_right()')
+ shape = cq.Workplane('XY').union(key_holes())
+ shape = shape.union(connectors())
+ shape = shape.union(thumb())
+ shape = shape.union(thumb_connectors())
+ s2 = cq.Workplane('XY').union(case_walls())
+ s2 = union([s2, *screw_insert_outers])
+ # s2 = s2.union(teensy_holder())
+ s2 = s2.union(usb_holder())
+
+ s2 = s2.cut(rj9_space())
+ s2 = s2.cut(usb_holder_hole())
+ s2 = s2.cut(union(screw_insert_holes))
+
+ shape = shape.union(rj9_holder())
+ shape = shape.union(s2, tol=.01)
+ # shape = shape.union(wire_posts())
+ block = cq.Workplane("XY").box(350, 350, 40)
+ block = block.translate((0, 0, -20))
+ shape = shape.cut(block)
+
+ if show_caps:
+ shape = shape.add(thumbcaps())
+ shape = shape.add(caps())
+
+ return shape
+
+
+mod_r = model_right()
+
+cq.exporters.export(w=mod_r, fname=path.join(r"..", "things", r"right_og_py.step"), exportType='STEP')
+
+cq.exporters.export(w=mod_r.mirror('YZ'), fname=path.join(r"..", "things", r"left_og_py.step"), exportType='STEP')
+
+
+def baseplate():
+ shape = mod_r
+
+ shape = shape.translate((0, 0, -0.1))
+
+ square = cq.Workplane('XY').rect(1000, 1000)
+ for wire in square.wires().objects:
+ plane = cq.Workplane('XY').add(cq.Face.makeFromWires(wire))
+
+ shape = shape.intersect(plane)
+
+ return shape
+
+
+base = baseplate()
+
+cq.exporters.export(w=base, fname=path.join(r"..", "things", r"plate_og_py.step"), exportType='STEP')
+cq.exporters.export(w=base, fname=path.join(r"..", "things", r"plate_og_py.dxf"), exportType='DXF')
generated by cgit v1.2.3 (git 2.25.1) at 2024-11-22 07:13:50 +0000