diff options
author | Tom Short <tshort.rlists@gmail.com> | 2017-03-09 19:46:15 -0500 |
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committer | Tom Short <tshort.rlists@gmail.com> | 2017-03-09 19:46:15 -0500 |
commit | 9da195dfb964feaa807bb98a41644d04bb3d4269 (patch) | |
tree | c004f9c4bd568bf46289421d30428b0249a734b0 /src | |
parent | 756bc1450c5237e77be5041a328936b903073518 (diff) |
Readme updates and file reorg
Diffstat (limited to 'src')
-rw-r--r-- | src/dactyl_keyboard/dactyl-manuform.clj | 525 |
1 files changed, 0 insertions, 525 deletions
diff --git a/src/dactyl_keyboard/dactyl-manuform.clj b/src/dactyl_keyboard/dactyl-manuform.clj deleted file mode 100644 index daf1804..0000000 --- a/src/dactyl_keyboard/dactyl-manuform.clj +++ /dev/null @@ -1,525 +0,0 @@ -(ns dactyl-keyboard.dactyl - (:refer-clojure :exclude [use import]) - (:require [scad-clj.scad :refer :all] - [scad-clj.model :refer :all] - [unicode-math.core :refer :all])) - - -(def nrows 6) -(def ncols 6) ; it's not set up to change this -(def lastrow (dec nrows)) -(def cornerrow (dec lastrow)) -(def α (/ π 12)) ; curvature of the columns -(def β (/ π (if (= nrows 4) 26 36))) ; curvature of the rows -(def centerrow (- cornerrow 1)) ; controls front-back tilt -(def centercol 3) ; controls left-right tilt / tenting -(def orthographic-x (> nrows 5)) ; for larger number of rows don't curve them in as much -; (def orthographic-x true) - -;;;;;;;;;;;;;;;;; -;; Switch Hole ;; -;;;;;;;;;;;;;;;;; - -(def keyswitch-height 14.4) ;; Was 14.1, then 14.25 -(def keyswitch-width 14.4) - -(def sa-profile-key-height 12.7) - -(def plate-thickness 4) -(def mount-width (+ keyswitch-width 3)) -(def mount-height (+ keyswitch-height 3)) - -(def single-plate - (let [top-wall (->> (cube (+ keyswitch-width 3) 1.5 plate-thickness) - (translate [0 - (+ (/ 1.5 2) (/ keyswitch-height 2)) - (/ plate-thickness 2)])) - left-wall (->> (cube 1.5 (+ keyswitch-height 3) plate-thickness) - (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) - 0 - (/ plate-thickness 2)])) - side-nub (->> (binding [*fn* 30] (cylinder 1 2.75)) - (rotate (/ π 2) [1 0 0]) - (translate [(+ (/ keyswitch-width 2)) 0 1]) - (hull (->> (cube 1.5 2.75 plate-thickness) - (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) - 0 - (/ plate-thickness 2)])))) - plate-half (union top-wall left-wall (with-fn 100 side-nub))] - (union plate-half - (->> plate-half - (mirror [1 0 0]) - (mirror [0 1 0]))))) - -;;;;;;;;;;;;;;;; -;; SA Keycaps ;; -;;;;;;;;;;;;;;;; - -(def sa-length 18.25) -(def sa-double-length 37.5) -(def sa-cap {1 (let [bl2 (/ 18.5 2) - m (/ 17 2) - key-cap (hull (->> (polygon [[bl2 bl2] [bl2 (- bl2)] [(- bl2) (- bl2)] [(- bl2) bl2]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 0.05])) - (->> (polygon [[m m] [m (- m)] [(- m) (- m)] [(- m) m]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 6])) - (->> (polygon [[6 6] [6 -6] [-6 -6] [-6 6]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 12])))] - (->> key-cap - (translate [0 0 (+ 5 plate-thickness)]) - (color [220/255 163/255 163/255 1]))) - 2 (let [bl2 (/ sa-double-length 2) - bw2 (/ 18.25 2) - key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 0.05])) - (->> (polygon [[6 16] [6 -16] [-6 -16] [-6 16]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 12])))] - (->> key-cap - (translate [0 0 (+ 5 plate-thickness)]) - (color [127/255 159/255 127/255 1]))) - 1.5 (let [bl2 (/ 18.25 2) - bw2 (/ 28 2) - key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 0.05])) - (->> (polygon [[11 6] [-11 6] [-11 -6] [11 -6]]) - (extrude-linear {:height 0.1 :twist 0 :convexity 0}) - (translate [0 0 12])))] - (->> key-cap - (translate [0 0 (+ 5 plate-thickness)]) - (color [240/255 223/255 175/255 1])))}) - -;;;;;;;;;;;;;;;;;;;;;;;;; -;; Placement Functions ;; -;;;;;;;;;;;;;;;;;;;;;;;;; - -(def columns (range 0 ncols)) -(def rows (range 0 nrows)) - -(def cap-top-height (+ plate-thickness sa-profile-key-height)) -(def row-radius (+ (/ (/ (+ mount-height 1/2) 2) - (Math/sin (/ α 2))) - cap-top-height)) -(def column-radius (+ (/ (/ (+ mount-width 2.0) 2) - (Math/sin (/ β 2))) - cap-top-height)) -(def column-x-delta (+ -1 (- (* column-radius (Math/sin β))))) - -(defn key-place [column row shape] - (let [row-placed-shape (->> shape - (translate [0 0 (- row-radius)]) - (rotate (* α (- centerrow row)) [1 0 0]) - (translate [0 0 row-radius])) - column-offset (cond - (= column 2) [0 2.82 -4.5] - (>= column 4) [0 -5.8 5.64] - ; (= column 22) [0 2.82 -4.5] - ; (>= column 24) [0 -5.8 5.64] - :else [0 0 0]) - column-angle (* β (- centercol column)) - placed-shape (->> row-placed-shape - (translate [0 0 (- column-radius)]) - (rotate column-angle [0 1 0]) - (translate [0 0 column-radius]) - (translate column-offset)) - column-z-delta (* column-radius (- 1 (Math/cos column-angle))) - placed-shape-ortho (->> row-placed-shape - (rotate column-angle [0 1 0]) - (translate [(- (* (- column centercol) column-x-delta)) 0 column-z-delta]) - (translate column-offset))] - (->> (if orthographic-x placed-shape-ortho placed-shape) - (rotate (/ π 12) [0 1 0]) - (translate [0 0 24])))) - -(def key-holes - (apply union - (for [column columns - row rows - :when (or (.contains [2 3] column) - (not= row lastrow))] - (->> single-plate - (key-place column row))))) - -(def caps - (apply union - (for [column columns - row rows - :when (or (.contains [2 3] column) - (not= row lastrow))] - (->> (sa-cap (if (= column 5) 1 1)) - (key-place column row))))) - -;;;;;;;;;;;;;;;;;;;; -;; Web Connectors ;; -;;;;;;;;;;;;;;;;;;;; - -(def web-thickness 3.5) -(def post-size 0.1) -(def web-post (->> (cube post-size post-size web-thickness) - (translate [0 0 (+ (/ web-thickness -2) - plate-thickness)]))) - -(def post-adj (/ post-size 2)) -(def web-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) -(def web-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) -(def web-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) -(def web-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) - -(defn triangle-hulls [& shapes] - (apply union - (map (partial apply hull) - (partition 3 1 shapes)))) - -(def connectors - (apply union - (concat - ;; Row connections - (for [column (range 0 (dec ncols)) - row (range 0 lastrow)] - (triangle-hulls - (key-place (inc column) row web-post-tl) - (key-place column row web-post-tr) - (key-place (inc column) row web-post-bl) - (key-place column row web-post-br))) - - ;; Column connections - (for [column columns - row (range 0 cornerrow)] - (triangle-hulls - (key-place column row web-post-bl) - (key-place column row web-post-br) - (key-place column (inc row) web-post-tl) - (key-place column (inc row) web-post-tr))) - - ;; Diagonal connections - (for [column (range 0 (dec ncols)) - row (range 0 cornerrow)] - (triangle-hulls - (key-place column row web-post-br) - (key-place column (inc row) web-post-tr) - (key-place (inc column) row web-post-bl) - (key-place (inc column) (inc row) web-post-tl)))))) - -;;;;;;;;;;;; -;; Thumbs ;; -;;;;;;;;;;;; -(def thumborigin [-23 -34 47]) - -(defn deg2rad [degrees] - (* (/ degrees 180) pi)) - -(defn thumb-tr-place [shape] - (->> shape - (rotate (deg2rad 10) [1 0 0]) - (rotate (deg2rad -23) [0 1 0]) - (rotate (deg2rad -3) [0 0 1]) - (translate thumborigin) - (translate [-10 -16 0]) - )) -(defn thumb-tl-place [shape] - (->> shape - (rotate (deg2rad 10) [1 0 0]) - (rotate (deg2rad -23) [0 1 0]) - (rotate (deg2rad -3) [0 0 1]) - (translate thumborigin) - (translate [-30 -15 -2]))) -(defn thumb-mr-place [shape] - (->> shape - (rotate (deg2rad -6) [1 0 0]) - (rotate (deg2rad -34) [0 1 0]) - (rotate (deg2rad 48) [0 0 1]) - (translate thumborigin) - (translate [-29 -40 -13]) - )) -(defn thumb-ml-place [shape] - (->> shape - (rotate (deg2rad 6) [1 0 0]) - (rotate (deg2rad -34) [0 1 0]) - (rotate (deg2rad 40) [0 0 1]) - (translate thumborigin) - (translate [-51 -25 -12]))) -(defn thumb-br-place [shape] - (->> shape - (rotate (deg2rad -16) [1 0 0]) - (rotate (deg2rad -33) [0 1 0]) - (rotate (deg2rad 54) [0 0 1]) - (translate thumborigin) - (translate [-37.8 -55.3 -25.3]) - )) -(defn thumb-bl-place [shape] - (->> shape - (rotate (deg2rad -4) [1 0 0]) - (rotate (deg2rad -35) [0 1 0]) - (rotate (deg2rad 52) [0 0 1]) - (translate thumborigin) - (translate [-56.3 -43.3 -23.5]) - )) - -(defn thumb-1x-layout [shape] - (union - (thumb-mr-place shape) - (thumb-ml-place shape) - (thumb-br-place shape) - (thumb-bl-place shape))) - -(defn thumb-15x-layout [shape] - (union - (thumb-tr-place shape) - (thumb-tl-place shape))) - -(def larger-plate - (let [plate-height (/ (- sa-double-length mount-height) 3) - top-plate (->> (cube mount-width plate-height web-thickness) - (translate [0 (/ (+ plate-height mount-height) 2) - (- plate-thickness (/ web-thickness 2))])) - ] - (union top-plate (mirror [0 1 0] top-plate)))) - -(def thumbcaps - (union - (thumb-1x-layout (sa-cap 1)) - (thumb-15x-layout (rotate (/ π 2) [0 0 1] (sa-cap 1.5))))) - - -(def thumb - (union - (thumb-1x-layout single-plate) - (thumb-15x-layout single-plate) - (thumb-15x-layout larger-plate) - )) - -(def thumb-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 1.15) post-adj) 0] web-post)) -(def thumb-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 1.15) post-adj) 0] web-post)) -(def thumb-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -1.15) post-adj) 0] web-post)) -(def thumb-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -1.15) post-adj) 0] web-post)) - -(def thumb-connectors - (union - (triangle-hulls ; top two - (thumb-tl-place thumb-post-tr) - (thumb-tl-place thumb-post-br) - (thumb-tr-place thumb-post-tl) - (thumb-tr-place thumb-post-bl)) - (triangle-hulls ; bottom two on the right - (thumb-br-place web-post-tr) - (thumb-br-place web-post-br) - (thumb-mr-place web-post-tl) - (thumb-mr-place web-post-bl)) - (triangle-hulls ; bottom two on the left - (thumb-bl-place web-post-tr) - (thumb-bl-place web-post-br) - (thumb-ml-place web-post-tl) - (thumb-ml-place web-post-bl)) - (triangle-hulls ; centers of the bottom four - (thumb-br-place web-post-tl) - (thumb-bl-place web-post-bl) - (thumb-br-place web-post-tr) - (thumb-bl-place web-post-br) - (thumb-mr-place web-post-tl) - (thumb-ml-place web-post-bl) - (thumb-mr-place web-post-tr) - (thumb-ml-place web-post-br)) - (triangle-hulls ; top two to the middle two, starting on the left - (thumb-tl-place thumb-post-tl) - (thumb-ml-place web-post-tr) - (thumb-tl-place thumb-post-bl) - (thumb-ml-place web-post-br) - (thumb-tl-place thumb-post-br) - (thumb-mr-place web-post-tr) - (thumb-tr-place thumb-post-bl) - (thumb-mr-place web-post-br) - (thumb-tr-place thumb-post-br)) - (triangle-hulls ; top two to the main keyboard, starting on the left - (thumb-tl-place thumb-post-tl) - (key-place 0 cornerrow web-post-bl) - (thumb-tl-place thumb-post-tr) - (key-place 0 cornerrow web-post-br) - (thumb-tr-place thumb-post-tl) - (key-place 1 cornerrow web-post-bl) - (thumb-tr-place thumb-post-tr) - (key-place 1 cornerrow web-post-br) - (key-place 2 lastrow web-post-tl) - (key-place 2 lastrow web-post-bl) - (thumb-tr-place thumb-post-tr) - (key-place 2 lastrow web-post-bl) - (thumb-tr-place thumb-post-br) - (key-place 2 lastrow web-post-br) - (key-place 3 lastrow web-post-bl) - (key-place 2 lastrow web-post-tr) - (key-place 3 lastrow web-post-tl) - (key-place 3 cornerrow web-post-bl) - (key-place 3 lastrow web-post-tr) - (key-place 3 cornerrow web-post-br) - (key-place 4 cornerrow web-post-bl)) - (triangle-hulls - (key-place 1 cornerrow web-post-br) - (key-place 2 lastrow web-post-tl) - (key-place 2 cornerrow web-post-bl) - (key-place 2 lastrow web-post-tr) - (key-place 2 cornerrow web-post-br) - (key-place 3 cornerrow web-post-bl) - ) - (triangle-hulls - (key-place 3 lastrow web-post-tr) - (key-place 3 lastrow web-post-br) - (key-place 3 lastrow web-post-tr) - (key-place 4 cornerrow web-post-bl)) - )) - -;;;;;;;;;; -;; Case ;; -;;;;;;;;;; - -(defn bottom [height p] - (->> (project p) - (extrude-linear {:height height :twist 0 :convexity 0}) - (translate [0 0 (/ height 2)]))) - -(defn bottom-hull [& p] - (hull p (bottom 10.001 p))) - -(defn wall-brace [place1 dx1 dy1 post1 place2 dx2 dy2 post2] - (union - (hull - (place1 post1) - (place1 (translate [0 0 -15] post1)) - (place1 (translate [(* dx1 5) (* dy1 5) -4] post1)) - (place1 (translate [(* dx1 5) (* dy1 5) -15] post1)) - (place2 post2) - (place2 (translate [0 0 -15] post2)) - (place2 (translate [(* dx2 5) (* dy2 5) -4] post2)) - (place2 (translate [(* dx2 5) (* dy2 5) -15] post2))) - (bottom-hull - (place1 (translate [(* dx1 5) (* dy1 5) -15] post1)) - (place1 (translate [0 0 -15] post1)) - (place1 (translate [(* dx1 5) (* dy1 5) -15] post1)) - (place2 (translate [0 0 -15] post2)) - (place2 (translate [(* dx2 5) (* dy2 5) -15] post2))))) - -(defn key-wall-brace [x1 y1 dx1 dy1 post1 x2 y2 dx2 dy2 post2] - (wall-brace (partial key-place x1 y1) dx1 dy1 post1 - (partial key-place x2 y2) dx2 dy2 post2)) - -(def case-walls - (union - ; back wall - (for [x (range 0 6)] (key-wall-brace x 0 0 1 web-post-tl x 0 0 1 web-post-tr)) - (for [x (range 1 6)] (key-wall-brace x 0 0 1 web-post-tl (dec x) 0 0 1 web-post-tr)) - (key-wall-brace 0 0 0 1 web-post-tl 0 0 -1 0 web-post-tl) - (key-wall-brace 5 0 0 1 web-post-tr 5 0 1 0 web-post-tr) - ; right wall - (for [y (range 0 lastrow)] (key-wall-brace 5 y 1 0 web-post-tr 5 y 1 0 web-post-br)) - (for [y (range 1 lastrow)] (key-wall-brace 5 (dec y) 1 0 web-post-br 5 y 1 0 web-post-tr)) - (key-wall-brace 5 cornerrow 0 -1 web-post-br 5 cornerrow 1 0 web-post-br) - ; left wall - (for [y (range 0 lastrow)] (key-wall-brace 0 y -1 0 web-post-tl 0 y -1 0 web-post-bl)) - (for [y (range 1 lastrow)] (key-wall-brace 0 (dec y) -1 0 web-post-bl 0 y -1 0 web-post-tl)) - ; front wall - (key-wall-brace 3 lastrow 0 -1 web-post-bl 3 lastrow 0.5 -1 web-post-br) - (key-wall-brace 4 cornerrow 0 -1 web-post-bl 4 cornerrow 0 -1 web-post-br) - (key-wall-brace 5 cornerrow 0 -1 web-post-bl 5 cornerrow 0 -1 web-post-br) - (key-wall-brace 3 lastrow 0.5 -1 web-post-br 4 cornerrow 1 -1 web-post-bl) - (key-wall-brace 4 cornerrow 0 -1 web-post-br 5 cornerrow 0 -1 web-post-bl) - ; thumb walls - (wall-brace thumb-mr-place 0 -1 web-post-br thumb-tr-place 0 -1 thumb-post-br) - (wall-brace thumb-mr-place 0 -1 web-post-br thumb-mr-place 0 -1 web-post-bl) - (wall-brace thumb-br-place 0 -1 web-post-br thumb-br-place 0 -1 web-post-bl) - (wall-brace thumb-ml-place 0 1 web-post-tr thumb-ml-place 0 1 web-post-tl) - (wall-brace thumb-bl-place 0 1 web-post-tr thumb-bl-place 0 1 web-post-tl) - (wall-brace thumb-br-place -1 0 web-post-tl thumb-br-place -1 0 web-post-bl) - (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place -1 0 web-post-bl) - ; thumb corners - (wall-brace thumb-br-place -1 0 web-post-bl thumb-br-place 0 -1 web-post-bl) - (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place 0 1 web-post-tl) - ; thumb tweeners - (wall-brace thumb-mr-place 0 -1 web-post-bl thumb-br-place 0 -1 web-post-br) - (wall-brace thumb-ml-place 0 1 web-post-tl thumb-bl-place 0 1 web-post-tr) - (wall-brace thumb-bl-place -1 0 web-post-bl thumb-br-place -1 0 web-post-tl) - (wall-brace thumb-tr-place 0 -1 thumb-post-br (partial key-place 3 lastrow) 0 -1 web-post-bl) - ; clunky bit on the top left thumb connection - (wall-brace thumb-ml-place 0 1 web-post-tr thumb-tl-place -2.5 0 thumb-post-tl) - (wall-brace thumb-tl-place -1 0 thumb-post-tl (partial key-place 0 cornerrow) -1 0 web-post-bl) - ;; another incomplete try to fix this - ; (bottom-hull (thumb-tl-place thumb-post-tl) - ; (thumb-tl-place (translate [-7 0 0] thumb-post-tl)) - ; (thumb-ml-place web-post-tr) - ; (thumb-ml-place (translate [0 5 -4] web-post-tr))) - )) - -(defn on-wall-place [column depth shape] - (translate [0 0 (- depth)] - (key-place column 0 - (->> shape - (rotate (+ (* β (- centercol column)) (/ π 12)) [0 -1 0]) - (rotate (* α centerrow) [-1 0 0]) - (translate [0 (/ mount-height 2) -15]) - )))) - -(def rj9-cube (cube 14.78 13 22.38)) -(def rj9-space (on-wall-place 1 20 rj9-cube)) -(def rj9-holder (on-wall-place 1 20 - (difference rj9-cube - (union (translate [0 2 0] (cube 10.78 9 18.38)) - (translate [0 0 5] (cube 10.78 13 5)))))) - -(def teensy-width 20) ; was 20 -(def teensy-height 12) -(def teensy-length 33) -(def teensy2-length 53) -(def teensy-pcb-thickness 1.6) -(def teensy-offset-height 5) - -(def teensy-holder - (on-wall-place 0 20 - (translate [-5 0 0] - (union - (->> (cube 3 (* 1.2 teensy2-length) (+ 6 teensy-width)) - (translate [-1.5 -30 0])) - (->> (cube teensy-pcb-thickness (* 1.2 teensy2-length) 3) - (translate [(/ teensy-pcb-thickness 2) -30 (- -1.5 (/ teensy-width 2))])) - (->> (cube 4 (* 1.2 teensy2-length) 4) - (translate [(+ 2 teensy-pcb-thickness) -30 (- -1 (/ teensy-width 2))])) - (->> (cube teensy-pcb-thickness (* 0.2 teensy2-length) 3) - (translate [(/ teensy-pcb-thickness 2) (+ (* 0.5 teensy2-length) -30) (+ 1.5 (/ teensy-width 2))])) - (->> (cube 4 (* 0.2 teensy2-length) 4) - (translate [(+ 2 teensy-pcb-thickness) (+ (* 0.5 teensy2-length) -30) (+ 1 (/ teensy-width 2))])) - )))) - -(def usb-cutout - (let [hole-height 6.2 - side-radius (/ hole-height 2) - hole-width 10.75 - side-cylinder (->> (cylinder side-radius teensy-length) - (with-fn 20) - (translate [(/ (- hole-width hole-height) 2) 0 0]))] - (->> (hull side-cylinder - (mirror [-1 0 0] side-cylinder)) - (rotate (/ π 2) [1 0 0]) - (rotate (/ π 2) [0 1 0]) - ; (translate [0 (/ teensy-length 2) (- side-radius)]) - ; (translate [0 0 (- 1)]) - (on-wall-place 0 20)))) - -;; teensy info -; base width - 18 -; height - 1.45 -; - -(spit "things/right.scad" - (write-scad (union - key-holes - connectors - thumb - thumb-connectors - (difference case-walls rj9-space usb-cutout) - rj9-holder - (if (= nrows 4) teensy-holder) - ; thumbcaps - ; caps - ))) - |