(ns dactyl-keyboard.dactyl (:refer-clojure :exclude [use import]) (:require [scad-clj.scad :refer :all] [scad-clj.model :refer :all] [unicode-math.core :refer :all] [clojure.core.matrix.operators :refer [+ - / *]])) ;;;;;;;;;;;;;;;;; ;; Switch Hole ;; ;;;;;;;;;;;;;;;;; (def plate-thickness 4) ; was 4 (def keyswitch-height 14.4) ;; Was 14.1, then 14.25 (def keyswitch-width 14.4) (def key-height 10.4) ; was 12.7, then 10.4 (def dsa-profile-key-height 7.4) (def key-z (+ plate-thickness 3)) ; 3 is pressed, 7 is released (def mount-width (+ keyswitch-width 3)) (def mount-height (+ keyswitch-height 3)) (def single-plate (let [top-wall (->> (cube (+ keyswitch-width 3) 1.5 plate-thickness) (translate [0 (+ (/ 1.5 2) (/ keyswitch-height 2)) (/ plate-thickness 2)])) left-wall (->> (cube 1.5 (+ keyswitch-height 3) plate-thickness) (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) 0 (/ plate-thickness 2)])) side-nub (->> (binding [*fn* 30] (cylinder 1 2.75)) ; spec says 5.7 (rotate (/ π 2) [1 0 0]) (translate [(+ (/ keyswitch-width 2)) 0 1]) (hull (->> (cube 1.5 2.75 plate-thickness) (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) 0 (/ plate-thickness 2)])))) plate-half (union top-wall left-wall (with-fn 100 side-nub))] (union plate-half (->> plate-half (mirror [1 0 0]) (mirror [0 1 0]))))) ;;;;;;;;;;;;;;;; ;; SA Keycaps ;; ;;;;;;;;;;;;;;;; (def sa-length 18.5) (def sa-double-length 37.5) (def sa-cap {1 (let [bl2 (/ sa-length 2) m (/ dsa-profile-key-height 2) key-cap (hull (->> (polygon [[bl2 bl2] [bl2 (- bl2)] [(- bl2) (- bl2)] [(- bl2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[m m] [m (- m)] [(- m) (- m)] [(- m) m]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 6])) (->> (polygon [[6 6] [6 -6] [-6 -6] [-6 6]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 dsa-profile-key-height])))] (->> key-cap (translate [0 0 key-z]) (color [220/255 163/255 163/255 1]))) 2 (let [bl2 (/ sa-double-length 2) bw2 (/ 18.25 2) key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[6 16] [6 -16] [-6 -16] [-6 16]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 dsa-profile-key-height])))] (->> key-cap (translate [0 0 key-z]) (color [127/255 159/255 127/255 1]))) 1.5 (let [bl2 (/ 18.25 2) bw2 (/ 28 2) key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[11 6] [-11 6] [-11 -6] [11 -6]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 dsa-profile-key-height])))] (->> key-cap (translate [0 0 key-z]) (color [240/255 223/255 175/255 1])))}) ;;;;;;;;;;;;;;;;;;;;;;;;; ;; Placement Functions ;; ;;;;;;;;;;;;;;;;;;;;;;;;; (def columns (range 0 6)) (def rows (range 0 5)) (def α (/ π 12)) (def β (/ π 36)) (def cap-top-height (+ plate-thickness key-height)) (def row-radius (+ (/ (/ (+ mount-height 1/2) 2) (Math/sin (/ α 2))) cap-top-height)) (def column-radius (+ (/ (/ (+ mount-width 2.0) 2) (Math/sin (/ β 2))) cap-top-height)) (defn key-place [column row shape] (let [row-placed-shape (->> shape (translate [0 0 (- row-radius)]) (rotate (* α (- 2 row)) [1 0 0]) (translate [0 0 row-radius])) column-row-offset (cond (= column 2) [0 2.4 -4.5] (= column 4) [0 -5.8 5.64] (and (= column 5) (not= row 4)) [5.2 -5.8 7.01] (and (= column 5) (= row 4)) [0.5 -5.8 5.7] (and (= column 6) (= row 4)) [8.9 -5.8 8] ; extended connector (= column 6) [9 -5.8 8] ; extended connector :else [0 0 0]) column-angle (* β (- 2 column)) placed-shape (->> row-placed-shape (translate [0 0 (- column-radius)]) (rotate column-angle [0 1 0]) (translate [0 0 column-radius]) (translate column-row-offset))] (->> placed-shape (rotate (/ π 12) [0 1 0]) (translate [0 0 14.5])))) (defn case-place [column row shape] (let [row-placed-shape (->> shape (translate [0 0 (- row-radius)]) (rotate (* α (- 2 row)) [1 0 0]) (translate [0 0 row-radius])) column-offset (if (= column 6) [-7.25 -5.8 2.1] [0 -3.35 4.9]) row-offset (if (= row 0) [0 -2.3 0] [0 0 0]) column-row-offset (if (and (= row 0) (= column 6)) [0 2.25 0] [0 0 0]) column-angle (* β (- 2 column)) placed-shape (->> row-placed-shape (translate [0 0 (- column-radius)]) (rotate column-angle [0 1 0]) (translate [0 0 column-radius]) (translate column-row-offset) (translate column-offset) (translate row-offset))] (->> placed-shape (rotate (/ π 12) [0 1 0]) (translate [0 0 14.5])))) (defn bottom-place [column row shape] (let [row-placed-shape (->> shape (translate [0 0 (- row-radius)]) (rotate (* α (- 2 row)) [1 0 0]) (translate [0 0 row-radius])) column-offset (cond (< column 1.5) [-1 0 0] :else [0 0 0]) column-row-offset (if (not= column 6) [0 -4.35 4.8] (if (not= row 4) [-7.25 -5.8 2.1] [-7.89 -5.8 3.6])) column-angle (* β (- 2 column)) placed-shape (->> row-placed-shape (translate [0 0 (- column-radius)]) (rotate column-angle [0 1 0]) (translate [0 0 column-radius]) (translate column-row-offset) (translate column-offset))] (->> placed-shape (rotate (/ π 12) [0 1 0]) (translate [0 0 13])))) (def key-holes (apply union (for [column columns row rows :when (or (not= column 0) (not= row 4))] (->> single-plate (key-place column row))))) (def caps (apply union (for [column columns row rows :when (or (not= column 0) (not= row 4))] (->> (sa-cap (if (and (= column 5) (not= row 4)) 1.5 1)) (key-place column row))))) (defn prism [w l h taper-1 taper-2] (let [t1 taper-1 t2 taper-2 wt (- w taper-1) lt (- l taper-2)] (polyhedron [[0 0 0] [t1 t1 h] [wt t1 h] [w 0 0] [0 l 0] [t1 lt h] [wt lt h] [w l 0]] [[0 1 2] [2 3 0] [3 2 6] [6 7 3] [7 6 5] [5 4 7] [4 5 1] [1 0 4] [1 5 2] [2 5 6] [4 0 3] [7 4 3]]))) ;;;;;;;;;;;;;;;;;;;; ;; Web Connectors ;; ;;;;;;;;;;;;;;;;;;;; (def web-thickness plate-thickness) ; was 3.5 (def post-size 0.1) (def web-post (->> (cube post-size post-size web-thickness) (translate [0 0 (+ (/ web-thickness -2) plate-thickness)]))) (def post-adj (/ post-size 2)) (def web-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def web-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def web-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (def web-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (defn triangle-hulls [& shapes] (apply union (map (partial apply hull) (partition 3 1 shapes)))) (def connectors (apply union (concat ;; Row connections (for [column columns ;(drop-last columns) row rows :when (or (not= column 0) (not= row 4))] (triangle-hulls (key-place (inc column) row web-post-tl) (key-place column row web-post-tr) (key-place (inc column) row web-post-bl) (key-place column row web-post-br))) ;; Column connections (for [column columns row (drop-last rows) :when (or (not= column 0) (not= row 3))] (triangle-hulls (key-place column row web-post-bl) (key-place column row web-post-br) (key-place column (inc row) web-post-tl) (key-place column (inc row) web-post-tr))) ;; Diagonal connections (for [column columns;(drop-last columns) row (drop-last rows) :when (or (not= column 0) (not= row 3))] (triangle-hulls (key-place column row web-post-br) (key-place column (inc row) web-post-tr) (key-place (inc column) row web-post-bl) (key-place (inc column) (inc row) web-post-tl)))))) ;;;;;;;;;;;; ;; Thumbs ;; ;;;;;;;;;;;; (defn thumb-place [column row shape] (let [cap-top-height (+ plate-thickness key-height) α (/ π 12) row-radius (+ (/ (/ (+ mount-height 1) 2) (Math/sin (/ α 2))) cap-top-height) β (/ π 36) column-radius (+ (/ (/ (+ mount-width 2) 2) (Math/sin (/ β 2))) cap-top-height) #_(+ (/ (/ (+ pillar-width 5) 2) (Math/sin (/ β 2))) cap-top-height)] (->> shape (translate [0 0 (- row-radius)]) (rotate (* α row) [1 0 0]) (translate [0 0 row-radius]) (translate [0 0 (- column-radius)]) (rotate (* column β) [0 1 0]) (translate [0 0 column-radius]) (translate [mount-width 0 0]) (rotate (* π (- 1/4 3/16)) [0 0 1]) (rotate (/ π 12) [1 1 0]) (translate [-52 -45 40])))) (defn thumb-2x-column [shape] (thumb-place 0 -1/2 shape)) (defn thumb-2x+1-column [shape] (union (thumb-place 1 -1/2 shape) (thumb-place 1 1 shape))) (defn thumb-1x-column [shape] (union (thumb-place 2 -1 shape) (thumb-place 2 0 shape) (thumb-place 2 1 shape))) (defn thumb-layout [shape] (union (thumb-2x-column shape) (thumb-2x+1-column shape) (thumb-1x-column shape))) (def double-plates (let [plate-height (/ (- sa-double-length mount-height) 2) top-plate (->> (cube mount-width plate-height web-thickness) (translate [0 (/ (+ plate-height mount-height) 2) (- plate-thickness (/ web-thickness 2))])) ; Costar or WASD stabilizers stabilizer-cutout (union (->> (cube 14.2 3.5 web-thickness) (translate [0.5 12 (- plate-thickness (/ web-thickness 2))]) (color [1 0 0 1/2])) (->> (cube 16 3.5 web-thickness) (translate [0.5 12 (- plate-thickness (/ web-thickness 2) 1.4)]) (color [1 0 0 1/2]))) top-plate (difference top-plate stabilizer-cutout)] (union top-plate (mirror [0 1 0] top-plate)))) (def thumbcaps (union (thumb-2x-column (sa-cap 2)) (thumb-place 1 -1/2 (sa-cap 2)) (thumb-place 1 1 (sa-cap 1)) (thumb-1x-column (sa-cap 1)))) (def thumb-connectors (union (apply union (concat (for [column [2] row [1]] (triangle-hulls (thumb-place column row web-post-br) (thumb-place column row web-post-tr) (thumb-place (dec column) row web-post-bl) (thumb-place (dec column) row web-post-tl))) (for [column [2] row [0 1]] (triangle-hulls (thumb-place column row web-post-bl) (thumb-place column row web-post-br) (thumb-place column (dec row) web-post-tl) (thumb-place column (dec row) web-post-tr))))) (let [plate-height (/ (- sa-double-length mount-height) 2) thumb-tl (->> web-post-tl (translate [0 plate-height 0])) thumb-bl (->> web-post-bl (translate [0 (- plate-height) 0])) thumb-tr (->> web-post-tr (translate [0 plate-height 0])) thumb-br (->> web-post-br (translate [0 (- plate-height) 0]))] (union ;;Connecting the two doubles (triangle-hulls (thumb-place 0 -1/2 thumb-tl) (thumb-place 0 -1/2 thumb-bl) (thumb-place 1 -1/2 thumb-tr) (thumb-place 1 -1/2 thumb-br)) ;;Connecting the double to the one above it (triangle-hulls (thumb-place 1 -1/2 thumb-tr) (thumb-place 1 -1/2 thumb-tl) (thumb-place 1 1 web-post-br) (thumb-place 1 1 web-post-bl)) ;;Connecting the 4 with the double in the bottom left (triangle-hulls (thumb-place 1 1 web-post-bl) (thumb-place 1 -1/2 thumb-tl) (thumb-place 2 1 web-post-br) (thumb-place 2 0 web-post-tr)) ;;Connecting the two singles with the middle double (hull (thumb-place 1 -1/2 thumb-tl) (thumb-place 1 -1/2 thumb-bl) (thumb-place 2 0 web-post-br) (thumb-place 2 -1 web-post-tr)) (hull (thumb-place 1 -1/2 thumb-tl) (thumb-place 2 0 web-post-tr) (thumb-place 2 0 web-post-br)) (hull (thumb-place 1 -1/2 thumb-bl) (thumb-place 2 -1 web-post-tr) (thumb-place 2 -1 web-post-br)) ;;Connecting the thumb to everything (triangle-hulls (thumb-place 0 -1/2 thumb-br) (key-place 1 4 web-post-bl) (thumb-place 0 -1/2 thumb-tr) (key-place 1 4 web-post-tl) (key-place 1 3 web-post-bl) (thumb-place 0 -1/2 thumb-tr) (key-place 0 3 web-post-br) (key-place 0 3 web-post-bl) (thumb-place 0 -1/2 thumb-tr) (thumb-place 0 -1/2 thumb-tl) (key-place 0 3 web-post-bl) (thumb-place 1 -1/2 thumb-tr) (thumb-place 1 1 web-post-br) (key-place 0 3 web-post-bl) (key-place 0 3 web-post-tl) (thumb-place 1 1 web-post-br) (thumb-place 1 1 web-post-tr)) (hull (thumb-place 0 -1/2 web-post-tr) (thumb-place 0 -1/2 thumb-tr) (key-place 1 4 web-post-bl) (key-place 1 4 web-post-tl)))))) (def thumb (union thumb-connectors (thumb-layout (rotate (/ π 2) [0 0 1] single-plate)) (thumb-place 0 -1/2 double-plates) (thumb-place 1 -1/2 double-plates))) ;;;;;;;;;; ;; Case ;; ;;;;;;;;;; ;; In column units (def right-wall-column (+ (last columns) 1.1)) (def left-wall-column (- (first columns) 1/2)) (def thumb-back-y 0.93) (def thumb-case-z 3) (def thumb-right-wall (- -1/2 0.05)) (def thumb-front-row (+ -1 0.07)) (def thumb-left-wall-column (+ 5/2 0.05)) (def back-y 0.02) (defn range-inclusive [start end step] (concat (range start end step) [end])) (def wall-step 0.2) (def wall-sphere-n 20) ;;20 Sphere resolution, lower for faster renders (defn wall-cube-at [coords] (->> (cube 3 3 3) (translate coords))) (defn scale-to-range [start end x] (+ start (* (- end start) x))) (defn wall-cube-bottom [front-to-back-scale] (wall-cube-at [0 (scale-to-range (+ (/ mount-height -2) -3.5) (+ (/ mount-height 2) 5.0) front-to-back-scale) -6])) ; was -6, then 2 (defn wall-cube-top [front-to-back-scale] (wall-cube-at [0 (scale-to-range (+ (/ mount-height -2) -3.5) (+ (/ mount-height 2) 3.5) front-to-back-scale) 4])) ; case height (def wall-cube-top-back (wall-cube-top 1)) (def wall-cube-bottom-back (wall-cube-bottom 1)) (def wall-cube-bottom-front (wall-cube-bottom 0)) (def wall-cube-top-front (wall-cube-top 0)) (defn top-case-cover [place-fn sphere x-start x-end y-start y-end step] (apply union (for [x (range-inclusive x-start (- x-end step) step) y (range-inclusive y-start (- y-end step) step)] (hull (place-fn x y sphere) (place-fn (+ x step) y sphere) (place-fn x (+ y step) sphere) (place-fn (+ x step) (+ y step) sphere))))) (def case-back-cutout (let [a (+ mount-width 8)] (->> (prism a a a 0 6) (rotate π [0 0 1]) (rotate (/ π 15) [1 0 0]) (translate [(/ a 2) (+ a 9.3) -15.25]) (key-place 2 0)))) (def case-inside-cutout (let [a (+ mount-width 8) b (+ mount-width 3.8) c 6] (union (->> (prism b b c 2 2) (rotate π [1 0 0]) (translate [(- (/ b 2)) 10.5 (+ c 4)]) (key-place 2 0))))) (def front-wall (let [step wall-step ;;0.1 wall-step 0.05 ;;0.05 place case-place top-cover (fn [x-start x-end y-start y-end] (top-case-cover place wall-cube-top-front x-start x-end y-start y-end wall-step))] (union (apply union (for [x (range 2 5)] (union (hull (place (- x 1/2) 4 (translate [0 1 1] wall-cube-bottom-front)) (place (+ x 1/2) 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place x 4 web-post-bl) (key-place x 4 web-post-br)) (hull (place (- x 1/2) 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place x 4 web-post-bl) (key-place (- x 1) 4 web-post-br))))) (hull (place right-wall-column 4 (translate [-1 1 1] wall-cube-bottom-front)) (place (- right-wall-column 1) 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place 5 4 web-post-bl) (key-place 5 4 web-post-br)) (hull (place right-wall-column 4 (translate [-1 1 1] wall-cube-bottom-front)) (place (- right-wall-column 1) 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place 6 4 web-post-bl) (key-place 5 4 web-post-br)) (hull (place (+ 4 1/2) 4 (translate [0 1 1] wall-cube-bottom-front)) (place (- right-wall-column 1) 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place 4 4 web-post-br) (key-place 5 4 web-post-bl)) (hull (place 0.721 4 (translate [0 1 -1.4] wall-cube-bottom-front)) (place 1.5 4 (translate [0 1 1] wall-cube-bottom-front)) (key-place 1 4 web-post-bl) (key-place 1 4 web-post-br))))) (def back-wall (let [step wall-step wall-cube-top-backtep 0.05 place case-place] (difference (union (union (hull (place left-wall-column 0 (translate [1 -1 1] wall-cube-bottom-back)) (place (+ left-wall-column 1) 0 (translate [0 -1 1] wall-cube-bottom-back)) (key-place 0 0 web-post-tl) (key-place 0 0 web-post-tr)) (hull (place 5 0 (translate [0 -0.91 1.32] wall-cube-bottom-back)) (place right-wall-column 0 (translate [-1.2 -1.52 0.91] wall-cube-bottom-back)) (key-place 5 0 web-post-tl) (key-place 5 0 (translate [5.6 0 0.05] web-post-tr))) (apply union (for [x (range 1 5)] (union (hull (place (- x 1/2) 0 (translate [0 -1 1] wall-cube-bottom-back)) (place (+ x 1/2) 0 (translate [0 -1 1] wall-cube-bottom-back)) (key-place x 0 web-post-tl) (key-place x 0 web-post-tr)) (hull (place (- x 1/2) 0 (translate [0 -1 1] wall-cube-bottom-back)) (key-place x 0 web-post-tl) (key-place (- x 1) 0 web-post-tr)))))) (hull (place (- 5 1/2) 0 (translate [0 -1 1] wall-cube-bottom-back)) (place 5 0 (translate [0 -0.91 1.32] wall-cube-bottom-back)) (key-place 4 0 web-post-tr) (key-place 5 0 web-post-tl))) (union case-back-cutout case-inside-cutout)))) (def right-wall (let [place case-place] (union (apply union (concat (for [x (range 0 5)] (union (hull (place right-wall-column x (translate [-1 -1 1] (wall-cube-bottom 1/2))) (place 6 x web-post-br) (place 6 x web-post-tr)))) (for [x (range 0 4)] (union (hull (place right-wall-column x (translate [-1 -1 1] (wall-cube-bottom 1/2))) (place right-wall-column (inc x) (translate [-1 -1 1] (wall-cube-bottom 1/2))) (place 6 x web-post-br) (place 6 (inc x) web-post-tr)))) [(union (hull (place right-wall-column 0 (translate [-1 -1 1] (wall-cube-bottom 1/2))) (place right-wall-column 0 (translate [-1.2 -1.5 0.9] (wall-cube-bottom 1))) (place 6 0 web-post-tr)) (hull (place right-wall-column 4 (translate [-1 -1 1] (wall-cube-bottom 1/2))) (place right-wall-column 4 (translate [-1 1 1] (wall-cube-bottom 0))) (place 6 4 web-post-br)))]))))) (def left-wall (let [place case-place] (union (hull (place left-wall-column 0 (translate [1 -1.5 1] wall-cube-bottom-back)) (place left-wall-column 1 (translate [1 0 1] wall-cube-bottom-back)) (key-place 0 0 web-post-tl) (key-place 0 0 web-post-bl)) (hull (place left-wall-column 1 (translate [1 0 1] wall-cube-bottom-back)) (place left-wall-column 2 (translate [1 0 1] wall-cube-bottom-back)) (key-place 0 0 web-post-bl) (key-place 0 1 web-post-bl)) (hull (place left-wall-column 2 (translate [1 0 1] wall-cube-bottom-back)) (place left-wall-column 1.71 (translate [1 0 1] wall-cube-bottom-front)) (key-place 0 1 web-post-bl) (key-place 0 2 web-post-bl))))) (def left-inside-wall (let [place case-place] (union (hull (place left-wall-column 1.71 (translate [1 0 1] wall-cube-bottom-front)) (key-place 0 2 web-post-bl) (key-place 0 3 web-post-tl)) (hull (place left-wall-column 1.71 (translate [2 0 1] wall-cube-bottom-front)) (thumb-place 1 1 web-post-tr) (key-place 0 3 web-post-tl) (place left-wall-column 1.71 (translate [1 0 1] wall-cube-bottom-front)) (thumb-place 1 1 web-post-tr) (thumb-place 1/2 thumb-back-y (translate [0 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place 1/2 thumb-back-y (translate [1 -1.7 (- thumb-case-z 2.9)] wall-cube-bottom-back)))))) (def thumb-back-wall (let [step wall-step top-step 0.05 back-y thumb-back-y] (union (hull (thumb-place 1/2 thumb-back-y (translate [0 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tr) (thumb-place 3/2 thumb-back-y (translate [0 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tl)) (hull (thumb-place (+ 5/2 0.05) thumb-back-y (translate [1.5 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place 3/2 thumb-back-y (translate [0 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tl) (thumb-place 2 1 web-post-tl))))) (def thumb-left-wall (let [step wall-step place thumb-place wall (+ thumb-left-wall-column 0.001)] (union (hull (thumb-place wall thumb-back-y (translate [1.5 -1.7 thumb-case-z] wall-cube-bottom-back)) (thumb-place wall 0 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place 2 1 web-post-tl) (thumb-place 2 1 web-post-bl)) (hull (thumb-place wall 0 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place 2 0 web-post-tl) (thumb-place 2 1 web-post-bl)) (hull (thumb-place wall 0 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place wall -1 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place 2 0 web-post-tl) (thumb-place 2 0 web-post-bl)) (hull (thumb-place wall -1 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place 2 -1 web-post-tl) (thumb-place 2 0 web-post-bl)) (hull (thumb-place wall -1 (translate [1.5 0 thumb-case-z] wall-cube-bottom-back)) (thumb-place wall (+ -1 0.07) (translate [1.5 0.6 (+ thumb-case-z 0.2)] wall-cube-bottom-front)) (thumb-place 2 -1 web-post-tl) (thumb-place 2 -1 web-post-bl))))) (def thumb-front-wall (let [step wall-step wall-cube-top-front 0.05 place thumb-place wall (- thumb-front-row 0.04) plate-height (/ (- sa-double-length mount-height) 2) thumb-tl (->> web-post-tl (translate [0 plate-height 0])) thumb-bl (->> web-post-bl (translate [0 (- plate-height) 0])) thumb-tr (->> web-post-tr (translate [-0 plate-height 0])) thumb-br (->> web-post-br (translate [-0 (- plate-height) 0]))] (union (hull (place (+ 5/2 0.05) wall (translate [1.5 1.5 thumb-case-z] wall-cube-bottom-front)) (place (+ 3/2 0.05) wall (translate [0 1.5 thumb-case-z] wall-cube-bottom-front)) (place 2 -1 web-post-bl) (place 2 -1 web-post-br)) (hull (place thumb-right-wall wall (translate [-1 1.5 thumb-case-z] wall-cube-bottom-front)) (place (+ 1/2 0.05) wall (translate [0 1.5 thumb-case-z] wall-cube-bottom-front)) (place 0 -1/2 thumb-bl) (place 0 -1/2 thumb-br)) (hull (place (+ 1/2 0.05) wall (translate [0 1.5 thumb-case-z] wall-cube-bottom-front)) (place (+ 3/2 0.05) wall (translate [0 1.5 thumb-case-z] wall-cube-bottom-front)) (place 0 -1/2 thumb-bl) (place 1 -1/2 thumb-bl) (place 1 -1/2 thumb-br) (place 2 -1 web-post-br))))) (def thumb-inside-wall (let [place thumb-place wall (- thumb-front-row 0.04) plate-height (/ (- sa-double-length mount-height) 2) thumb-bl (->> web-post-bl (translate [0 (- plate-height) 0])) thumb-br (->> web-post-br (translate [-0 (- plate-height) 0])) thumb-bottom (->> (cube 3 3 0.001) (translate [13.6 -15 -8])) thumb-top (->> (cube 1 1 1) (translate [13 -11.7 -5.4]))] (hull (place thumb-right-wall wall (translate [-1 1.5 thumb-case-z] wall-cube-bottom-front)) (key-place 1 4 web-post-bl) (place 0 -1/2 thumb-br) (case-place 0 4 thumb-top) (case-place 0 4 (translate [-1 10 0] thumb-bottom))))) (def new-case (union front-wall right-wall back-wall left-wall left-inside-wall thumb-back-wall thumb-left-wall thumb-inside-wall thumb-front-wall)) ;;;;;;;;;;;; ;; Bottom ;; ;;;;;;;;;;;; (defn bottom [height & p] (->> (project p) (extrude-linear {:height height :twist 0 :convexity 0}) (translate [0 0 (/ height 2)]))) (defn bottom-hull [& p] (hull p (bottom 1 p))) (def bottom-key-guard (->> (cube mount-width mount-height web-thickness) (translate [0 0 (+ (- (/ web-thickness 2)) -5)]))) (def bottom-front-key-guard (->> (cube mount-width (/ mount-height 2) web-thickness) (translate [0 (/ mount-height 4) (+ (- (/ web-thickness 2)) -5)]))) (defn stand-at [diameter placement] (let [bumper-radius (/ diameter 2) stand-diameter (+ diameter 2) stand-radius (/ stand-diameter 2)] (difference (->> (sphere stand-radius) (translate [0 0 (+ (/ stand-radius -2) -4.5)]) placement bottom-hull) (->> (cube stand-diameter stand-diameter stand-radius) (translate [0 0 (/ stand-radius -2)]) placement) (->> (sphere bumper-radius) (translate [0 0 (+ (/ stand-radius -2) -4.5)]) placement (bottom 1.5))))) (def bottom-plate (union ; (apply union ; (for [column columns ; row (drop-last rows) ;; ; :when (or (not= column 0) ; (not= row 4))] ; (->> bottom-key-guard ; (key-place column row)))) ; (thumb-layout (rotate (/ π 2) [0 0 1] bottom-key-guard)) ; (apply union ; (for [column columns ; row [(last rows)] ;; ; :when (or (not= column 0) ; (not= row 4))] ; (->> bottom-front-key-guard ; (key-place column row)))) (let [shift #(translate [0 0 (+ (- web-thickness) -5)] %) thumb-ridge-height 1 thumb-back-offset -1.28 thumb-left-offset 1.13 thumb-front-offset 0.56 front-offset 0.63 left-offset 0.9 right-offset -0.73 back-offset -0.85 web-post-tl (shift web-post-tl) web-post-tr (shift web-post-tr) web-post-br (shift web-post-br) web-post-bl (shift web-post-bl) half-shift-correction #(translate [0 (/ mount-height 2) 0] %) half-post-br (half-shift-correction web-post-br) half-post-bl (half-shift-correction web-post-bl) row-connections (concat (for [column (drop-last columns) row (drop-last rows) :when (or (not= column 0) (not= row 4))] (triangle-hulls (key-place (inc column) row web-post-tl) (key-place column row web-post-tr) (key-place (inc column) row web-post-bl) (key-place column row web-post-br))) (for [column (drop-last columns) row [(last rows)] :when (or (not= column 0) (not= row 4))] (triangle-hulls (key-place (inc column) row web-post-tl) (key-place column row web-post-tr) (key-place (inc column) row half-post-bl) (key-place column row half-post-br)))) column-connections (for [column columns row (drop-last rows) :when (or (not= column 0) (not= row 3))] (triangle-hulls (key-place column row web-post-bl) (key-place column row web-post-br) (key-place column (inc row) web-post-tl) (key-place column (inc row) web-post-tr))) diagonal-connections (for [column (drop-last columns) row (drop-last rows) :when (or (not= column 0) (not= row 3))] (triangle-hulls (key-place column row web-post-br) (key-place column (inc row) web-post-tr) (key-place (inc column) row web-post-bl) (key-place (inc column) (inc row) web-post-tl))) main-keys-bottom (concat row-connections column-connections diagonal-connections) front-wall (concat (for [x (range 2 5)] (union (hull (bottom-place (- x 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place (+ x 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (key-place x 4 half-post-bl) (key-place x 4 half-post-br)) (bottom-hull (bottom-place (- x 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place (+ x 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front))) (hull (bottom-place (- x 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (key-place x 4 half-post-bl) (key-place (- x 1) 4 half-post-br)))) [(hull (bottom-place right-wall-column 4 (translate [right-offset front-offset 1] wall-cube-bottom-front)) (bottom-place (- right-wall-column 1) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (key-place 5 4 half-post-bl) (key-place 5 4 half-post-br)) (bottom-hull (bottom-place right-wall-column 4 (translate [right-offset front-offset 1] wall-cube-bottom-front)) (bottom-place (- right-wall-column 1) 4 (translate [0 front-offset 1] wall-cube-bottom-front))) (bottom-hull (bottom-place (+ 4 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place (- right-wall-column 1) 4 (translate [0 front-offset 1] wall-cube-bottom-front))) (hull (bottom-place (+ 4 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place (- right-wall-column 1) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (key-place 4 4 half-post-br) (key-place 5 4 half-post-bl))]) right-wall (concat (for [x (range 0 4)] (bottom-hull (bottom-place right-wall-column x (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (key-place 5 x web-post-br) (key-place 5 x web-post-tr))) (for [x (range 0 4)] (bottom-hull (bottom-place right-wall-column x (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (bottom-place right-wall-column (inc x) (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (key-place 5 x web-post-br) (key-place 5 (inc x) web-post-tr))) [(union (bottom-hull (bottom-place right-wall-column 0 (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (bottom-place right-wall-column 0.017 (translate [(- right-offset 0.29) -1 1.15] (wall-cube-bottom 1))) (key-place 5 0 web-post-tr)) (bottom-hull (bottom-place right-wall-column 4 (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (bottom-place right-wall-column 4 (translate [right-offset front-offset 1] (wall-cube-bottom 0))) (key-place 5 4 half-post-br)) (bottom-hull (bottom-place right-wall-column 4 (translate [right-offset 0 1] (wall-cube-bottom 1/2))) (key-place 5 4 half-post-br) (key-place 5 4 web-post-tr)))]) back-wall (concat (for [x (range 1 6)] (union ((if (and (>= x 1) (<= x 3)) hull bottom-hull) ; We need a little extra space in the hull on these keys (do (bottom-place (- x 1/2) 0 (translate [0 back-offset 1] wall-cube-bottom-back))) (if (= x 5) (do (bottom-place (+ x 1/2) 0 (translate [10.6 (- back-offset 0.35) 1.30] wall-cube-bottom-back))) (do (bottom-place (+ x 1/2) 0 (translate [0 back-offset 1] wall-cube-bottom-back)))) (key-place x 0 web-post-tl) (key-place x 0 web-post-tr)) (bottom-hull (key-place x 0 web-post-tl) (key-place x 0 web-post-tr)) (bottom-hull (key-place x 0 web-post-tl) (key-place (- x 1) 0 web-post-tr)) ((if (= x 4) bottom-hull hull) (bottom-place (- x 1/2) 0 (translate [0 back-offset 1] wall-cube-bottom-back)) (key-place x 0 web-post-tl) (key-place (- x 1) 0 web-post-tr)))) [(bottom-hull (bottom-place left-wall-column 0 (translate [left-offset back-offset 1.2] wall-cube-bottom-back)) (bottom-place (+ left-wall-column 1) 0 (translate [0 back-offset 1.2] wall-cube-bottom-back)) (key-place 0 0 web-post-tl) (key-place 0 0 web-post-tr))] ) left-wall (let [place bottom-place] [ (bottom-hull (place left-wall-column 0 (translate [left-offset back-offset 1.2] wall-cube-bottom-back)) (place left-wall-column 1 (translate [left-offset 1.5 1/2] wall-cube-bottom-back)) (key-place 0 0 web-post-tl) (key-place 0 0 web-post-bl)) (bottom-hull (place left-wall-column 1 (translate [left-offset 0 1/2] wall-cube-bottom-back)) (place left-wall-column 2 (translate [left-offset 1.5 0.7] wall-cube-bottom-back)) (key-place 0 0 web-post-bl) (key-place 0 1 web-post-bl)) (bottom-hull (place left-wall-column 2 (translate [left-offset 0 0.7] wall-cube-bottom-back)) (place left-wall-column 1.6666 (translate [left-offset 0 1] wall-cube-bottom-front)) (key-place 0 1 web-post-bl) (key-place 0 2 web-post-bl)) (bottom-hull (place left-wall-column 1.6666 (translate [left-offset 0 1] wall-cube-bottom-front)) (key-place 0 2 web-post-bl) (key-place 0 3 web-post-tl)) ]) thumbs [(hull (thumb-place 0 -1/2 web-post-bl) (thumb-place 0 -1/2 web-post-tl) (thumb-place 1 -1/2 web-post-tr) (thumb-place 1 -1/2 web-post-br)) (hull (thumb-place 1 -1/2 web-post-tr) (thumb-place 1 -1/2 web-post-tl) (thumb-place 1 1 web-post-bl) (thumb-place 1 1 web-post-br)) (hull (thumb-place 2 -1 web-post-tr) (thumb-place 2 -1 web-post-tl) (thumb-place 2 0 web-post-bl) (thumb-place 2 0 web-post-br)) (hull (thumb-place 2 0 web-post-tr) (thumb-place 2 0 web-post-tl) (thumb-place 2 1 web-post-bl) (thumb-place 2 1 web-post-br)) (triangle-hulls (thumb-place 2 1 web-post-tr) (thumb-place 1 1 web-post-tl) (thumb-place 2 1 web-post-br) (thumb-place 1 1 web-post-bl) (thumb-place 2 0 web-post-tr) (thumb-place 1 -1/2 web-post-tl) (thumb-place 2 0 web-post-br) (thumb-place 1 -1/2 web-post-bl) (thumb-place 2 -1 web-post-tr) (thumb-place 2 -1 web-post-br)) (hull (thumb-place 2 -1 web-post-br) (thumb-place 1 -1/2 web-post-bl) (thumb-place 1 -1 web-post-bl)) (hull (thumb-place 1 -1/2 web-post-bl) (thumb-place 1 -1 web-post-bl) (thumb-place 1 -1/2 web-post-br) (thumb-place 1 -1 web-post-br)) (hull (thumb-place 0 -1/2 web-post-bl) (thumb-place 0 -1 web-post-bl) (thumb-place 0 -1/2 web-post-br) (thumb-place 0 -1 web-post-br)) (hull (thumb-place 0 -1/2 web-post-bl) (thumb-place 0 -1 web-post-bl) (thumb-place 1 -1/2 web-post-br) (thumb-place 1 -1 web-post-br))] thumb-back-wall [ (bottom-hull (thumb-place 1/2 thumb-back-y (translate [-0.2 thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tr) (thumb-place 3/2 thumb-back-y (translate [-0.2 thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tl)) (bottom-hull (thumb-place (+ 5/2 0.05) thumb-back-y (translate [thumb-left-offset thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 3/2 thumb-back-y (translate [-0.2 thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 1 1 web-post-tl) (thumb-place 2 1 web-post-tl)) (bottom-hull (thumb-place 1/2 thumb-back-y (translate [-0.2 thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (bottom-place left-wall-column 1.6666 (translate [left-offset 0 thumb-ridge-height] wall-cube-bottom-front)) (key-place 0 3 web-post-tl) (thumb-place 1 1 web-post-tr)) ] thumb-left-wall [(bottom-hull (thumb-place thumb-left-wall-column thumb-back-y (translate [thumb-left-offset thumb-back-offset thumb-ridge-height] wall-cube-bottom-back)) (thumb-place thumb-left-wall-column 0 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 2 1 web-post-tl) (thumb-place 2 1 web-post-bl)) (bottom-hull (thumb-place thumb-left-wall-column 0 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 2 0 web-post-tl) (thumb-place 2 1 web-post-bl)) (bottom-hull (thumb-place thumb-left-wall-column 0 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place thumb-left-wall-column -1 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 2 0 web-post-tl) (thumb-place 2 0 web-post-bl)) (bottom-hull (thumb-place thumb-left-wall-column -1 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place 2 -1 web-post-tl) (thumb-place 2 0 web-post-bl)) (bottom-hull (thumb-place thumb-left-wall-column -1 (translate [thumb-left-offset 0 thumb-ridge-height] wall-cube-bottom-back)) (thumb-place thumb-left-wall-column (+ -1 0.07) (translate [thumb-left-offset 1 thumb-ridge-height] wall-cube-bottom-front)) (thumb-place 2 -1 web-post-tl) (thumb-place 2 -1 web-post-bl))] thumb-front-wall [(bottom-hull (thumb-place (+ 5/2 0.05) thumb-front-row (translate [thumb-left-offset thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place (+ 3/2 0.05) thumb-front-row (translate [0 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place 2 -1 web-post-bl) (thumb-place 2 -1 web-post-br)) (bottom-hull (thumb-place (+ 1/2 0.05) thumb-front-row (translate [0 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place (+ 3/2 0.05) thumb-front-row (translate [0 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place 0 -1 web-post-bl) (thumb-place 1 -1 web-post-bl) (thumb-place 1 -1 web-post-br) (thumb-place 2 -1 web-post-br)) (bottom-hull (thumb-place thumb-right-wall thumb-front-row (translate [-1.12 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place (+ 1/2 0.05) thumb-front-row (translate [0 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (thumb-place 0 -1 web-post-bl) (thumb-place 0 -1 web-post-br))] thumb-inside [ ; (triangle-hulls ; (thumb-place 1 1 web-post-tr) ; (key-place 0 3 web-post-tl) ; (thumb-place 1 1 web-post-br) ; (key-place 0 3 web-post-bl) ; (thumb-place 1 -1/2 web-post-tr) ; (thumb-place 0 -1/2 web-post-tl) ; (key-place 0 3 web-post-bl) ; (thumb-place 0 -1/2 web-post-tr) ; (key-place 0 3 web-post-br) ; (key-place 1 3 web-post-bl) ; (thumb-place 0 -1/2 web-post-tr) ; (key-place 1 4 web-post-tl) ; (key-place 1 4 half-post-bl)) ; (bottom-hull ; (thumb-place 0 -1/2 web-post-tr) ; (thumb-place 0 -1/2 web-post-br) ; (key-place 1 4 half-post-bl)) (hull (key-place 1 4 half-post-bl) (key-place 1 4 half-post-br) (bottom-place (- 2 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place 0.75 4 (translate [0 front-offset 0] wall-cube-bottom-front))) (bottom-hull (bottom-place (- 2 1/2) 4 (translate [0 front-offset 1] wall-cube-bottom-front)) (bottom-place 0.75 4 (translate [0 front-offset 0] wall-cube-bottom-front))) (bottom-hull (thumb-place 0 -1 web-post-br) (thumb-place 0 -1/2 web-post-br) (thumb-place thumb-right-wall thumb-front-row (translate [-1.12 thumb-front-offset thumb-ridge-height] wall-cube-bottom-front)) (key-place 1 4 (translate [2.5 -2 -0.8] web-post-bl)) (key-place 1 4 (translate [1.23 -4 0] web-post-bl)) (key-place 1 4 half-post-bl))] stands (let [bumper-diameter 9.6] ; 3/8 = 9.6 1/2 = 12.7 [(stand-at bumper-diameter #(key-place 0 1 %)) (stand-at bumper-diameter #(thumb-place 1 -1/2 %)) (stand-at bumper-diameter #(key-place 5 0 %)) (stand-at bumper-diameter #(key-place 5 3 %) )])] (apply union (concat ;main-keys-bottom front-wall right-wall back-wall left-wall ;thumbs thumb-back-wall thumb-left-wall thumb-front-wall thumb-inside ;stands))))) ))))) (def screw-hole (->> (cylinder 1.5 60) (translate [0 0 3/2]) (with-fn wall-sphere-n))) (def screw-holes (union (key-place (+ 4.7) 1/2 screw-hole) (key-place (+ 4.7) (+ 3 1/2) screw-hole) (thumb-place 2 -1/2 screw-hole))) (defn circuit-cover [width length height] (let [cover-sphere-radius 1 cover-sphere (->> (sphere cover-sphere-radius) (with-fn 20)) cover-sphere-z (+ (- height) (- cover-sphere-radius)) cover-sphere-x (+ (/ width 2) cover-sphere-radius) cover-sphere-y (+ (/ length 2) (+ cover-sphere-radius)) cover-sphere-tl (->> cover-sphere (translate [(- cover-sphere-x) (- cover-sphere-y) cover-sphere-z]) (key-place 1/2 3/2)) cover-sphere-tr (->> cover-sphere (translate [cover-sphere-x (- cover-sphere-y) cover-sphere-z]) (key-place 1/2 3/2)) cover-sphere-br (->> cover-sphere (translate [cover-sphere-x cover-sphere-y cover-sphere-z]) (key-place 1/2 3/2)) cover-sphere-bl (->> cover-sphere (translate [(- cover-sphere-x) cover-sphere-y cover-sphere-z]) (key-place 1/2 3/2)) lower-to-bottom #(translate [0 0 (+ (- cover-sphere-radius) -5.5)] %) bl (->> cover-sphere lower-to-bottom (key-place 0 1/2)) br (->> cover-sphere lower-to-bottom (key-place 1 1/2)) tl (->> cover-sphere lower-to-bottom (key-place 0 5/2)) tr (->> cover-sphere lower-to-bottom (key-place 1 5/2)) mlb (->> cover-sphere (translate [(- cover-sphere-x) 0 (+ (- height) -1)]) (key-place 1/2 3/2)) mrb (->> cover-sphere (translate [cover-sphere-x 0 (+ (- height) -1)]) (key-place 1/2 3/2)) mlt (->> cover-sphere (translate [(+ (- cover-sphere-x) -4) 0 -6]) (key-place 1/2 3/2)) mrt (->> cover-sphere (translate [(+ cover-sphere-x 4) 0 -6]) (key-place 1/2 3/2))] (union (hull cover-sphere-bl cover-sphere-br cover-sphere-tl cover-sphere-tr) (hull cover-sphere-br cover-sphere-bl bl br) (hull cover-sphere-tr cover-sphere-tl tl tr) (hull cover-sphere-tl tl mlb mlt) (hull cover-sphere-bl bl mlb mlt) (hull cover-sphere-tr tr mrb mrt) (hull cover-sphere-br br mrb mrt)))) (def io-exp-width 10) (def io-exp-height 8) (def io-exp-length 36) (def teensy-width 20) (def teensy-height 12) (def teensy-length 33) (def io-exp-cover (circuit-cover io-exp-width io-exp-length io-exp-height)) (def teensy-cover (circuit-cover teensy-width teensy-length teensy-height)) (def trrs-diameter 6.6) (def trrs-radius (/ trrs-diameter 2)) (def trrs-hole-depth 10) (def trrs-hole (->> (union (cylinder trrs-radius trrs-hole-depth) (->> (cube trrs-diameter (+ trrs-radius 5) trrs-hole-depth) (translate [0 (/ (+ trrs-radius 5) 2) 0]))) (rotate (/ π 2) [1 0 0]) (translate [0 (+ (/ mount-height 2) 4) (- trrs-radius)]) (with-fn 50))) (def trrs-hole-just-circle (->> (cylinder trrs-radius trrs-hole-depth) (rotate (/ π 2) [1 0 0]) (translate [0 (+ (/ mount-height 2) 4) (- trrs-radius)]) (with-fn 50) (key-place 1/2 0))) (def trrs-box-hole (->> (cube 14 14 7 ) (translate [0 1 -2]))) (def trrs-cutout (->> (union trrs-hole trrs-box-hole) (key-place 1/2 0))) (def teensy-pcb-thickness 1.6) (def teensy-offset-height 5) (def teensy-pcb (->> (cube 18 30.5 teensy-pcb-thickness) (translate [0 0 (+ (/ teensy-pcb-thickness -2) (- teensy-offset-height))]) (key-place 1/2 3/2) (color [1 0 0]))) (def teensy-support (difference (union (->> (cube 5 5 9) (translate [0 0 -2]) (key-place 1/2 3/2) (color [0 1 0])) (hull (->> (cube 5 6 9) (translate [0 0 -2]) (key-place 1/2 2) (color [0 0 1])) (->> (cube 5 5 (+ teensy-pcb-thickness 5)) (translate [0 (/ 30.5 -2) (+ (- teensy-offset-height) #_(/ (+ teensy-pcb-thickness 5) -2) )]) (key-place 1/2 3/2) (color [0 0 1])) )) teensy-pcb (->> (cube 18 31 (+ teensy-pcb-thickness 1)) (translate [0 1.5 (+ (/ teensy-pcb-thickness -2) (- teensy-offset-height) -1.5)]) (key-place 1/2 3/2) (color [1 0 0])) )) (def usb-cutout (let [hole-height 5.2 side-radius (/ hole-height 2) hole-width 10.75 side-cylinder (->> (cylinder side-radius teensy-length) (with-fn 20) (translate [(/ (- hole-width hole-height) 2) 0 0]))] (->> (hull side-cylinder (mirror [-1 0 0] side-cylinder)) (rotate (/ π 2) [1 0 0]) (translate [-29 50 4])))) (def hdmi-cutout (let [hole-height 6.2 side-radius (/ hole-height 2) hole-width 16 side-cylinder (->> (cylinder side-radius teensy-length) (with-fn 20) (translate [(/ (- hole-width hole-height) 2) 0 0]))] (->> (hull side-cylinder (mirror [-1 0 0] side-cylinder)) (rotate (/ π 2) [1 0 0]) (rotate (/ π 14) [0 0 1]) (translate [-70 -15 4])))) ;;;;;;;;;;;;;;;; ;; Tolerances ;; ;;;;;;;;;;;;;;;; (def tolerance 0.3) (defn offset-case-place [offset block] (->> block (translate [0 0 1]) (translate offset))) (def case-tolerance (let [place offset-case-place t tolerance -t (- tolerance) th (/ t 2) -th (/ -t 2) -tq (/ -t 4) t2 (* t 2) -t2 (* -t 2)] (union (place [0 0 0] case-inside-cutout) (place [0 0 0] new-case) (place [0 0 -t] new-case) (place [t2 -t -tq] front-wall) (place [t t -th] front-wall) (place [0 -t -th] front-wall) (place [-t 0 -t] right-wall) (place [t 0 -t] right-wall) (place [0 th -th] back-wall) (place [0 -th -th] back-wall) (place [-45 50 54.3] (rotate (/ π 5.5) [1 0 0] (cube 10 10 10))) (place [80 49 29.83] (rotate (/ π 5.5) [1 0 0] (cube 10 10 10))) (place [-t -t -t] left-wall) (place [t 0 -t2] left-wall) (place [-t 0 0] left-inside-wall) (place [-t 0 -t] left-inside-wall) (place [-t -t -t] left-inside-wall) (place [0 -t -t2] thumb-back-wall) (place [-t t -th] thumb-back-wall) (place [0 t -t] thumb-back-wall) (place [t 0 (* -t 1.5)] thumb-left-wall) (place [-t 0 -t] thumb-left-wall) (place [t t -t] thumb-inside-wall) (place [-t 0 -t] thumb-inside-wall) (place [-t t -t] thumb-front-wall) (place [t 0 -t] thumb-front-wall) (place [0 (* 2 -t) -t] thumb-front-wall)))) ;;;;;;;;;;;;;;;; ;; Palm Rests ;; ;;;;;;;;;;;;;;;; (defn bezier-conic [p0 p1 p2 steps] (let [step1 (/ (- p1 p0) steps) step2 (/ (- p2 p1) steps)] (for [i (range steps)] (let [point1 (+ p0 (* step1 i)) point2 (+ p1 (* step2 i)) point3 (+ p0 (* step1 (+ i 1))) point4 (+ p1 (* step2 (+ i 1))) bpoint1 (+ point1 (* (- point2 point1) (/ i steps))) bpoint2 (+ point3 (* (- point4 point3) (/ (+ i 1) steps)))] (polygon [bpoint1 bpoint2 p1]))))) (defn bezier-cone [d h curve steps & {:keys [curve2] :or {curve2 (/ h 2)}}] (let [p0 [(/ d 2) 0] p1 [(+ curve (/ d 4)) curve2] p2 [0 h]] (cond (< (nth p1 0) (/ d 4)) ; concave (do (->> (union (polygon [[0 0] p0 p1 p2 [0 h]]) (bezier-conic p0 p1 p2 steps)) (extrude-rotate {:fn steps}))) (> (nth p1 0) (/ d 4)) ; convex (do (->> (difference (polygon [[0 0] p0 p1 p2 [0 h]]) (bezier-conic p0 p1 p2 steps)) (extrude-rotate {:fn steps})))))) (def palm-rest (let [p0 [15 0] p1 [25 14] p2 [7 30] stand-diameter 9.6 rest-sphere-n 180 ; 30 for faster renders, 170 for printing profile-sphere-n (* rest-sphere-n 2) floor (->> (cube 300 300 50) (translate [0 0 -25])) profile-cyl (->> (cylinder 200 50) (with-fn profile-sphere-n)) rest-place #(->> % (rotate (/ π 40) [0 1 1]) (rotate (/ π 11) [1 0 0]) (rotate (/ π 12) [0 1 0]) (translate [22 -100 7])) front-profile (->> (difference profile-cyl (scale [1.4 0.81 1.1] profile-cyl)) (scale [1 1.4 1]) (translate [0 -225 55]) (rotate (/ π 3.2) [-1 -0.2 -0.2])) bottom-profile (->> (cylinder 100 200) (with-fn profile-sphere-n) (rotate (/ π 2.3) [0 1 0]) (translate [0 0 -65]) (scale [1 1.1 1])) base-shape (->> (bezier-cone 80 100 43 rest-sphere-n :curve2 43) (rotate (/ π 2) [-1 0 0]) (translate [0 -10 0]) (scale [1.1 1 1])) base-rest-shape (difference (rest-place (difference base-shape front-profile bottom-profile (scale [0.93 0.93 0.93] base-shape))) floor) shape-profile (->> (project base-rest-shape) (extrude-linear {:height 20})) side-profile (->> (difference (scale [1.1 1.1 1] shape-profile) (translate [3 -12 0] (scale [0.97 0.97 1.2] shape-profile))) (rotate (/ π 26) [0 1 0]) (translate [-2 9 50])) rest-shape (difference base-rest-shape side-profile) inner-rest #(intersection % (intersection (rest-place base-shape) (->> (project rest-shape) (extrude-linear {:height 100}) (translate [0 0 (/ 100 2)])))) stand-place #(translate [24 -60 0] %) front-rect (->> (prism 15 7 50 5 -2) (rotate (/ π 1) [1 0 0]) (rotate (/ π 2) [0 0 1]) (rotate (/ π 4) [-1 0 0]) (rotate (/ π 6.8) [0 1 0]) (translate [17.5 15 35]) stand-place) front-rect-diff (->> (cube 100 30 30) (rotate (/ π 4) [1 0 0]) (rotate (/ π 20) [0 0 -1]) (translate [0 -37 31])) back-neg-rect (->> (prism 20.3 8 43 3 1) (rotate (/ π 3.5) [1 0 0]) (translate [-10.15 -35 -5]) stand-place) back-neg-rect-diff (->> (cube 30 30 30) (rotate (/ π 6) [-1 0 0]) (translate [-7.3 -80.6 28]) stand-place) back-pos-rect-1 (->> (prism 12 10 60 3 4) (rotate (/ π 2) [0 0 1]) (rotate (/ π 9) [-1 0 0]) (translate [5 -56 11.8]) stand-place inner-rest) back-pos-rect-2 (->> (prism 15 5 31 3 -2) (rotate (/ π 6.8) [-1 0 0]) (translate [-7.5 -66 23.5]) stand-place) inner-support (->> (bezier-cone 90 12 -10 rest-sphere-n) (rotate (/ π 1.01) [-1 0 0]) (rotate (/ π 20) [0 1 0]) (translate [3 -57 54]) stand-place inner-rest) bottom-rect (->> (cube 30 20 7) (rotate (/ π 2) [0 0 1]) (translate [0 -19.3 1]) stand-place) stands (difference (union front-rect (translate [48 0 0] (mirror [-1 0 0] front-rect)) bottom-rect inner-support back-neg-rect back-pos-rect-1 back-pos-rect-2) (translate [0 (- tolerance) 0] bottom-plate) back-neg-rect-diff bottom-plate case-tolerance front-rect-diff floor)] (union stands rest-shape))) (defn rest-alignment-shapes [d h] (let [shape (difference (->> (cylinder d h) (rotate (/ π 2) [0 0 1]) (rotate (/ π 4) [-1 0 0]) (translate [14.5 0 0]) (with-fn 20)) (->> (cube 10 10 10) (rotate (/ π 5) [-1 0 0]) (translate [14.5 2 7.5])))] (translate [24 -51 19] (union (translate [-0.8 -1.75 -1.75] shape) (mirror [-1 0 0] shape))))) (def case-alignment-male (rest-alignment-shapes 1 2)) (def case-alignment-female (rest-alignment-shapes (+ tolerance 1) 3)) ;;;;;;;;;;;;;;;;;; ;; Final Export ;; ;;;;;;;;;;;;;;;;;; (def dactyl-bottom-right (difference bottom-plate case-tolerance usb-cutout hdmi-cutout)) (def dactyl-bottom-left (mirror [-1 0 0] (difference bottom-plate case-tolerance hdmi-cutout))) (def dactyl-top-right (offset-case-place [0 0 0] (union ; thumbcaps ; caps (difference (union key-holes connectors thumb new-case teensy-support) trrs-hole-just-circle screw-holes)))) (def dactyl-top-left (mirror [-1 0 0] (offset-case-place [0 0 0] (union ;thumbcaps ; caps (difference (union key-holes connectors thumb new-case) trrs-hole-just-circle screw-holes))))) (def dactyl-rest-left (mirror [-1 0 0] (union palm-rest case-alignment-male))) (def dactyl-rest-right (union palm-rest case-alignment-male)) (def dactyl-combined-left (union dactyl-top-left dactyl-bottom-left dactyl-rest-left)) (def dactyl-combined-right (union dactyl-top-right dactyl-bottom-right dactyl-rest-right)) (spit "things/dactyl-top-right.scad" (write-scad dactyl-top-right)) (spit "things/dactyl-bottom-right.scad" (write-scad dactyl-bottom-right)) (spit "things/dactyl-rest-right.scad" (write-scad dactyl-rest-right)) (spit "things/dactyl-combined-right.scad" (write-scad dactyl-combined-right)) (spit "things/dactyl-top-left.scad" (write-scad dactyl-top-left)) (spit "things/dactyl-bottom-left.scad" (write-scad dactyl-bottom-left)) (spit "things/dactyl-rest-left.scad" (write-scad dactyl-rest-left)) (spit "things/dactyl-combined-left.scad" (write-scad dactyl-combined-left))