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Diffstat (limited to 'src/generate_configuration_orbyl_test.py')
| -rw-r--r-- | src/generate_configuration_orbyl_test.py | 501 |
1 files changed, 501 insertions, 0 deletions
diff --git a/src/generate_configuration_orbyl_test.py b/src/generate_configuration_orbyl_test.py new file mode 100644 index 0000000..383b8cf --- /dev/null +++ b/src/generate_configuration_orbyl_test.py @@ -0,0 +1,501 @@ +import sys +import getopt +import os +import json + + +pi = 3.14159 +d2r = pi / 180 +r2d = 180 / pi + +shape_config = { + + 'ENGINE': 'solid', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + # 'ENGINE': 'cadquery', # 'solid' = solid python / OpenSCAD, 'cadquery' = cadquery / OpenCascade + + + ###################### + ## Shape parameters ## + ###################### + + 'save_dir': '.', + 'config_name': "DM", + + 'show_caps': False, + 'show_pcbs': False, #only runs if caps are shown, easist place to initially inject geometry + + 'nrows': 5, #5, # key rows + 'ncols': 6, #6, # key columns + + 'alpha': pi / 12.0, # curvature of the columns + 'beta': pi / 36.0, # curvature of the rows + 'centercol': 3, # controls left_right tilt / tenting (higher number is more tenting) + 'centerrow_offset': 3, # rows from max, controls front_back tilt + 'tenting_angle': pi / 12.0, # or, change this for more precise tenting control + + # symmetry states if it is a symmetric or asymmetric bui. If asymmetric it doubles the generation time. + 'symmetry': "symmetric", # "asymmetric" or "symmetric" + + 'column_style_gt5': "orthographic", + 'column_style': "standard", # options include :standard, :orthographic, and :fixed + + 'thumb_offsets': [6, -3, 7], + 'keyboard_z_offset': ( + 11 # controls overall height# original=9 with centercol=3# use 16 for centercol=2 + ), + + + 'extra_width': 2.5, # extra space between the base of keys# original= 2 + 'extra_height': 1.0, # original= 0.5 + + + 'web_thickness': 4.0 + 1.1, + 'post_size': 0.1, + # post_adj': post_size / 2 + 'post_adj': 0, + + ############################## + # THUMB PARAMETERS + ############################## + + # 'DEFAULT' 6-key, 'MINI' 5-key, 'CARBONFET' 6-key, 'MINIDOX' 3-key, 'TRACKBALL_ORBYL', 'TRACKBALL_CJ' + 'thumb_style': 'TRACKBALL_ORBYL', + 'default_1U_cluster': True, # only used with default, makes top right thumb cluster key 1U + # Thumb key size. May need slight oversizing, check w/ caps. Additional spacing will be automatically added for larger keys. + 'minidox_Usize': 1.6, + # Thumb plate rotations, anything other than 90 degree increments WILL NOT WORK. + + # Screw locations and extra screw locations for separable thumb, all from thumb origin + # Pulled out of hardcoding as drastic changes to the geometry may require fixes to the screw mounts. + # First screw in separable should be similar to the standard location as it will receive the same modifiers. + 'default_thumb_screw_xy_locations': [[-21, -58]], + 'default_separable_thumb_screw_xy_locations': [[-21, -58]], + 'mini_thumb_screw_xy_locations': [[-29, -52]], + 'mini_separable_thumb_screw_xy_locations': [[-29, -52], [-62, 10], [12, -25]], + 'minidox_thumb_screw_xy_locations': [[-37, -34]], + 'minidox_separable_thumb_screw_xy_locations': [[-37, -34], [-62, 12], [10, -25]], + 'carbonfet_thumb_screw_xy_locations': [[-48, -37]], + 'carbonfet_separable_thumb_screw_xy_locations': [[-48, -37], [-52, 10], [12, -35]], + 'orbyl_thumb_screw_xy_locations': [[-53, -68]], + 'orbyl_separable_thumb_screw_xy_locations': [[-53, -68], [-66, 8], [10, -40]], + 'tbcj_thumb_screw_xy_locations': [[-40, -75]], + 'tbcj_separable_thumb_screw_xy_locations': [[-40, -75], [-63, 10], [15, -40]], + + 'thumb_plate_tr_rotation': 0.0, # Top right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_tl_rotation': 0.0, # Top left plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_mr_rotation': 0.0, # Mid right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_ml_rotation': 0.0, # Mid left plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_br_rotation': 0.0, # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + 'thumb_plate_bl_rotation': 0.0, # Bottom right plate rotation tweaks as thumb cluster is crowded for hot swap, etc. + ############################## + # EXPERIMENTAL + 'separable_thumb': True, #creates a separable thumb section with additional screws to hold it down. Only attached at base. + ############################## + + ################################### + ## Trackball in Wall ## + ################################### + 'trackball_in_wall': False, # Separate trackball option, placing it in the OLED area + 'tbiw_ball_center_row': 0.2, # up from cornerrow instead of down from top + 'tbiw_translational_offset': (0.0, 0.0, 0.0), + 'tbiw_rotation_offset': (0.0, 0.0, 0.0), + 'tbiw_left_wall_x_offset_override': 50.0, + 'tbiw_left_wall_z_offset_override': 0.0, + 'tbiw_left_wall_lower_x_offset': 0.0, + 'tbiw_left_wall_lower_y_offset': -10.0, + 'tbiw_left_wall_lower_z_offset': -10.0, + + 'tbiw_oled_center_row': .75, # not none, offsets are from this position + 'tbiw_oled_translation_offset': (-3.5, 0, 1.5), # Z offset tweaks are expected depending on curvature and OLED mount choice. + 'tbiw_oled_rotation_offset': (0, 0, 0), + + ########################################################################## + ## Finger Trackball in Wall EXPERIMENTAL WIP!!!! ## + ########################################################################## + 'finger_trackball_in_wall': False, # Separate trackball option, placing it in the OLED area + 'tbiw_ball_center_column': 0.2, # up from cornerrow instead of down from top + 'tbiw_translational_offset': (0.0, 0.0, 0.0), + 'tbiw_rotation_offset': (0.0, 0.0, 0.0), + 'tbiw_top_wall_y_offset_override': 50.0, + 'tbiw_top_wall_z_offset_override': 0.0, + 'tbiw_top_wall_extension_cols': 4, + + + + ########################################### + ## Trackball JS / ORBYL Thumb Cluster ## + ########################################## + 'other_thumb': 'DEFAULT', # cluster used for second thumb except if ball_side == 'both' + 'tbjs_key_diameter': 70, + 'tbjs_Uwidth': 1.2, # size for inner key near trackball + 'tbjs_Uheight': 1.2, # size for inner key near trackball + + # Offsets are per key and are applied before rotating into place around the ball + # X and Y act like Tangential and Radial around the ball + # 'tbjs_translation_offset': (0, 0, 10), # applied to the whole assy + # 'tbjs_rotation_offset': (0, 10, 0), # applied to the whole assy + 'tbjs_translation_offset': (0, 0, 2), # applied to the whole assy + 'tbjs_rotation_offset': (0, -8, 0), # applied to the whole assy + 'tbjs_key_translation_offsets': [ + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + (0.0, 0.0, -3.0-5), + ], + 'tbjs_key_rotation_offsets': [ + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + (0.0, 0.0, 0.0), + ], + + ################################### + ## Trackball CJ Thumb Cluster ## + ################################### + 'tbcj_inner_diameter': 42, + 'tbcj_thickness': 2, + 'tbcj_outer_diameter': 53, + + + ################################### + ## Trackball General ## + ################################### + 'trackball_modular': False, # Added, creates a hole with space for the lip size listed below. + 'trackball_modular_lip_width': 3.0, # width of lip cleared out in ring location + 'trackball_modular_ball_height': 3.0, # height of ball from ring , used to create identical position to fixed. + 'trackball_modular_ring_height': 10.0, # height mount ring down from ball height. Covers gaps on elevated ball. + 'trackball_modular_clearance': 0.5, # height of ball from ring, used to create identical position to fixed. + + 'ball_side': 'both', #'left', 'right', or 'both' + 'ball_diameter': 34.0, + 'ball_wall_thickness': 3, # should not be changed unless the import models are changed. + 'ball_gap': 1.0, + 'trackball_hole_diameter': 36.5, + 'trackball_hole_height': 40, + 'trackball_plate_thickness': 2, + 'trackball_plate_width': 2, + # Removed trackball_rotation, ball_z_offset. and trackball_sensor_rotation and added more flexibility. + 'tb_socket_translation_offset': (0, 0, 2.0), # applied to the socket and sensor, large values will cause web/wall issues. + 'tb_socket_rotation_offset': (0, 0, 0), # applied to the socket and sensor, large values will cause web/wall issues. + 'tb_sensor_translation_offset': (0, 0, 0), #deviation from socket offsets, for fixing generated geometry issues + 'tb_sensor_rotation_offset': (0, 0, 0), #deviation from socket offsets, for changing the sensor roll orientation + + ############################## + # EXPERIMENTAL PARAMETERS + ############################## + 'pinky_1_5U': False, # LEAVE AS FALSE, CURRENTLY BROKEN + 'first_1_5U_row': 0, + 'last_1_5U_row': 5, + ############################## + + + 'wall_z_offset': 15, # length of the first downward_sloping part of the wall + 'wall_x_offset': 5, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative) + 'wall_y_offset': 6, # offset in the x and/or y direction for the first downward_sloping part of the wall (negative) + 'left_wall_x_offset': 12, # specific values for the left side due to the minimal wall. + 'left_wall_z_offset': -3, # specific values for the left side due to the minimal wall. + 'left_wall_lower_x_offset': 0, # specific values for the lower left corner. + 'left_wall_lower_y_offset': 0, # specific values for the lower left corner. + 'left_wall_lower_z_offset': 0, + 'wall_thickness': 4.5, # wall thickness parameter used on upper/mid stage of the wall + 'wall_base_y_thickness': 4.5, # wall thickness at the lower stage + 'wall_base_x_thickness': 4.5, # wall thickness at the lower stage + + 'wall_base_back_thickness': 4.5, # wall thickness at the lower stage in the specifically in back for interface. + + ## Settings for column_style == :fixed + ## The defaults roughly match Maltron settings + ## http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png + ## fixed_z overrides the z portion of the column ofsets above. + ## NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED. + 'fixed_angles': [d2r * 10, d2r * 10, 0, 0, 0, d2r * -15, d2r * -15], + 'fixed_x': [-41.5, -22.5, 0, 20.3, 41.4, 65.5, 89.6], # relative to the middle finger + 'fixed_z': [12.1, 8.3, 0, 5, 10.7, 14.5, 17.5], + 'fixed_tenting': d2r * 0, + + ################# + ## Switch Hole ## + ################# + + # plate options are + # 'HOLE' = a square hole. Also useful for applying custom plate files. + # 'NUB' = original side nubs. + # 'UNDERCUT' = snap fit undercut. May require CLIP_THICKNESS and possibly CLIP_UNDERCUT tweaking + # and/or filing to get proper snap. + # 'NOTCH' = snap fit undercut only near switch clip. May require CLIP_THICKNESS and possibly CLIP_UNDERCUT + # tweaking and/or filing to get proper snap. + # 'HS_NUB' = hot swap underside with nubs. + # 'HS_UNDERCUT' = hot swap underside with undercut. Does not generate properly. Hot swap step needs to be modified. + # 'HS_NOTCH' = hot swap underside with notch. Does not generate properly. Hot swap step needs to be modified. + # 'plate_style': 'NUB', + 'plate_style': 'NOTCH', + + 'hole_keyswitch_height': 14.0, + 'hole_keyswitch_width': 14.0, + + 'nub_keyswitch_height': 14.4, + 'nub_keyswitch_width': 14.4, + + 'undercut_keyswitch_height': 14.0, + 'undercut_keyswitch_width': 14.0, + 'notch_width': 5.0, # If using notch, it is identical to undecut, but only locally by the switch clip + + 'sa_profile_key_height': 12.7, + 'sa_length': 18.5, + 'sa_double_length': 37.5, + 'plate_thickness': 4 + 1.1, + + 'plate_rim': 1.5 + 0.5, + # Undercut style dimensions + 'clip_thickness': 1.3, + 'clip_undercut': 1.0, + 'undercut_transition': .2, # NOT FUNCTIONAL WITH OPENSCAD, ONLY WORKS WITH CADQUERY + + # Custom plate step file + 'plate_file': None, + 'plate_offset': 0.0, + + ########################## + ## OLED Mount Location + ########################## + # Initial pass will be manual placement. Can be used to create other mounts as well. + # Mount type options: + # None or 'NONE' = No OLED mount + # 'UNDERCUT' = Simple rectangle with undercut for clip in item + # 'SLIDING' = Features to slide the OLED in place and use a pin or block to secure from underneath. + # 'CLIP' = Features to set the OLED in a frame a snap a bezel down to hold it in place. + + 'oled_mount_type': 'CLIP', + 'oled_center_row': 1.25, # if not None, this will override the oled_mount_location_xyz and oled_mount_rotation_xyz settings + 'oled_translation_offset': (0, 0, 4), # Z offset tweaks are expected depending on curvature and OLED mount choice. + 'oled_rotation_offset': (0, 0, 0), + + 'oled_configurations': { + 'UNDERCUT':{ + # Common parameters + 'oled_mount_width': 15.0, + 'oled_mount_height': 35.0, + 'oled_mount_rim': 3.0, + 'oled_mount_depth': 6.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-80.0, 20.0, 45.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (13.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 28.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 12.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'UNDERCUT' Parameters + 'oled_mount_undercut': 1.0, + 'oled_mount_undercut_thickness': 2.0, + }, + 'SLIDING': { + # Common parameters + 'oled_mount_width': 12.5, # width of OLED, plus clearance + 'oled_mount_height': 25.0, # length of screen + 'oled_mount_rim': 2.5, + 'oled_mount_depth': 8.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-78.0, 10.0, 41.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (6.0, 0.0, -3.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 24.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 12.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'SLIDING' Parameters + 'oled_thickness': 4.2, # thickness of OLED, plus clearance. Must include components + 'oled_edge_overlap_end': 6.5, # length from end of viewable screen to end of PCB + 'oled_edge_overlap_connector': 5.5, # length from end of viewable screen to end of PCB on connection side. + 'oled_edge_overlap_thickness': 2.5, # thickness of material over edge of PCB + 'oled_edge_overlap_clearance': 2.5, # Clearance to insert PCB before laying down and sliding. + 'oled_edge_chamfer': 2.0, + }, + 'CLIP': { + # Common parameters + 'oled_mount_width': 12.5, # whole OLED width + 'oled_mount_height': 39.0, # whole OLED length + 'oled_mount_rim': 2.0, + 'oled_mount_depth': 7.0, + 'oled_mount_cut_depth': 20.0, + 'oled_mount_location_xyz': (-78.0, 20.0, 42.0), # will be overwritten if oled_center_row is not None + 'oled_mount_rotation_xyz': (12.0, 0.0, -6.0), # will be overwritten if oled_center_row is not None + 'oled_left_wall_x_offset_override': 24.0, + 'oled_left_wall_z_offset_override': 0.0, + 'oled_left_wall_lower_y_offset': 12.0, + 'oled_left_wall_lower_z_offset': 5.0, + + # 'CLIP' Parameters + 'oled_thickness': 4.2, # thickness of OLED, plus clearance. Must include components + 'oled_mount_bezel_thickness': 3.5, # z thickness of clip bezel + 'oled_mount_bezel_chamfer': 2.0, # depth of the 45 degree chamfer + 'oled_mount_connector_hole': 6.0, + 'oled_screen_start_from_conn_end': 6.5, + 'oled_screen_length': 24.5, + 'oled_screen_width': 10.5, + 'oled_clip_thickness': 1.5, + 'oled_clip_width': 6.0, + 'oled_clip_overhang': 1.0, + 'oled_clip_extension': 5.0, + 'oled_clip_width_clearance': 0.5, + 'oled_clip_undercut': 0.5, + 'oled_clip_undercut_thickness': 2.5, + 'oled_clip_y_gap': .2, + 'oled_clip_z_gap': .2, + } + }, + + 'screws_offset': 'INSIDE', # 'OUTSIDE', 'INSIDE', 'ORIGINAL' + + 'screw_insert_height': 3.8, + + # 'screw_insert_bottom_radius': 5.31 / 2, #Designed for inserts + # 'screw_insert_top_radius': 5.1 / 2, #Designed for inserts + + 'screw_insert_bottom_radius': 2.5 / 2, # Designed for self tapping + 'screw_insert_top_radius': 2.5 / 2, # Designed for self tapping + + 'screw_insert_outer_radius': 4.25, # Common to keep interface to base + + # Does anyone even use these? I think they just get in the way. + 'wire_post_height': 7, + 'wire_post_overhang': 3.5, + 'wire_post_diameter': 2.6, + + + + + ################################### + ## Controller Mount / Connectors ## + ################################### + # connector options are + # 'RJ9_USB_WALL' = Standard internal plate with RJ9 opening and square cutout for connection. + # 'USB_WALL' = Standard internal plate with a square cutout for connection, no RJ9. + # 'RJ9_USB_TEENSY' = Teensy holder + # 'USB_TEENSY' = Teensy holder, no RJ9 + # 'EXTERNAL' = square cutout for a holder such as the one from lolligagger. + # 'NONE' = No openings in the back. + 'controller_mount_type': 'EXTERNAL', + + 'external_holder_height': 12.5, + 'external_holder_width': 28.75, + 'external_holder_xoffset': -5.0, + 'external_holder_yoffset': -4.5, #Tweak this value to get the right undercut for the tray engagement. + + # Offset is from the top inner corner of the top inner key. + + ################################### + ## PCB Screw Mount ## + ################################### + "pcb_mount_ref_offset": [0, -5, 0], + "pcb_holder_size": [34.6, 7, 4], + "pcb_holder_offset": [8.9, 0, 0], + + "pcb_usb_hole_size": [7.5, 10.0, 4], + "pcb_usb_hole_offset": [15, 0, 4.5], + + "wall_thinner_size": [34, 7, 10], + + "trrs_hole_size": [3, 20], + "trrs_offset": [0, 0, 1.5], + + "pcb_screw_hole_size": [.5, 10], + "pcb_screw_x_offsets": [- 5.5, 7.75, 22], # for the screw positions off of reference + "pcb_screw_y_offset": -2, + + + ################################### + ## Bottom Plate Dimensions + ################################### + # COMMON DIMENSION + 'screw_hole_diameter': 3, + # USED FOR CADQUERY ONLY + 'base_thickness': 3.0, # thickness in the middle of the plate + 'base_offset': 3.0, # Both start flat/flush on the bottom. This offsets the base up (if positive) + 'base_rim_thickness': 5.0, # thickness on the outer frame with screws + 'screw_cbore_diameter': 6.0, + 'screw_cbore_depth': 2.5, + + # Offset is from the top inner corner of the top inner key. + + ################################### + ## HOLES ON PLATE FOR PCB MOUNT + ################################### + 'plate_holes': True, + 'plate_holes_xy_offset': (0.0, 0.0), + 'plate_holes_width': 14.3, + 'plate_holes_height': 14.3, + 'plate_holes_diameter': 1.6, + 'plate_holes_depth': 20.0, + + ################################### + ## EXPERIMENTAL + 'plate_pcb_clear': False, + 'plate_pcb_size': (18.5, 18.5, 5), + 'plate_pcb_offset': (0, 0, 0),# this is off of the back of the plate size. + ################################### + + ################################### + ## SHOW PCB FOR FIT CHECK + ################################### + 'pcb_width': 18.0, + 'pcb_height': 18.0, + 'pcb_thickness': 1.5, + 'pcb_hole_diameter': 2, + 'pcb_hole_pattern_width': 14.3, + 'pcb_hole_pattern_height': 14.3, + + ################################### + ## COLUMN OFFSETS + #################################### + + 'column_offsets': [ + [0, 0, 0], + [0, 0, 0], + [0, 2.82, -4.5], + [0, 0, 0], + [0, -6, 5],# REDUCED STAGGER + [0, -6, 5],# REDUCED STAGGER + [0, -6, 5],# NOT USED IN MOST FORMATS (7th column) + ], + +} + + #################################### + ## END CONFIGURATION SECTION + #################################### + +def save_config(): + # Check to see if the user has specified an alternate config + opts, args = getopt.getopt(sys.argv[1:], "", ["config=", "update="]) + got_opts = False + for opt, arg in opts: + if opt in ('--update'): + with open(os.path.join(r"..", "configs", arg + '.json'), mode='r') as fid: + data = json.load(fid) + shape_config.update(data) + got_opts = True + + for opt, arg in opts: + if opt in ('--config'): + # If a config file was specified, set the config_name and save_dir + shape_config['save_dir'] = arg + shape_config['config_name'] = arg + got_opts = True + + # Write the config to ./configs/<config_name>.json + if got_opts: + with open(os.path.join(r"..", "configs", shape_config['config_name'] + '.json'), mode='w') as fid: + json.dump(shape_config, fid, indent=4) + + else: + with open(os.path.join(r".", 'run_config.json'), mode='w') as fid: + json.dump(shape_config, fid, indent=4) + + +if __name__ == '__main__': + save_config() + + ## HERE FOR QUICK TESTING, SHOULD BE COMMENTED ON COMMIT + from dactyl_manuform import * + run()
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